Machitech Automation will celebrate 10th years of success on March 27th, 2013. A simple and friendly event, just as we are! To book your place, contact us at info@machitechautomation.com
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The product specialist Tass Hamstra, presented the Machitech 5-axis cutting head at the WMTS in Edmonton last week. View Video
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Video about Machitech Automation 30HP drilling station.
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Valley Cut Steel Success Story
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At booth 2405.
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North America’s Largest Metal Forming, Fabricating, Welding and Finishing Event.
BOOTH C-1566
November 11-13, 2014
Georgia World Congress Center, Atlanta, GA USA
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Ideal for small to medium fabrication and HVAC shops, this cutting table uses industrial quality components for long term durability.
Converts from waterbed to downdraft
Automatic torch height controller
Unitized design
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While a lot of attention is focused on CNC plasma cutting and the precise and accurate cuts it can achieve, a CNC router also offers a lot of advantages. CNC machines are typically thought of as primarily industrial machines but CNC routers can be used for fine details, artistic works and unique craftsmanship. CNC routers provide the best cutting and machining of non-ferrous materials available. CNC routers are driven by CAD software, the precision capable when machining materials in unparalleled and also dramatically reduces waste which is why CNC routers are the ideal tool for anyone that fabricates or machines non-ferrous materials such as metal, plastic or wood.
CNC routing is making a big impact on the manufacturing and engineering world because of its unique ability to quickly and efficiently produce precise designs and pristine work that could not be accomplished by hand. With a CNC router, the entire process is automated. The machine is controlled by CAD software where designs can be saved and stored, making duplication a breeze which is vital for companies such as those that produce automotive parts or small plastic components. Because it is controlled by software you can tweak or make adjustments and know that your design will be cut to scale precisely and accurately each time. When you input a design into the software it designs the toolpath necessary and then tells the machine exactly what to do. This not only means your projects will turn out how you want them to but it also means that it will be easier to accomplish them. Because it is automated it requires much less manpower. A smaller team can program the software and work the machine which will reduce manpower costs. Additionally, risk of injury is reduced because a CNC router is dramatically more safe than traditional routers. At Machitech, our professionally trained, highly experienced technicians travel on-site for system installation and to provide complete equipment and software training. We do this to ensure that our customers are not only completely satisfied with their new CNC router but to also ensure that they feel completely comfortable using it. Our CNC routers come with leading technology features such as a 10HP spindle, tool changer and a variety of other features. Additionally, our CNC routers are available in a variety of dimensions including 5′ x 10′, 6′ x 12′, 8′ x 24′ and custom table sizes are also available to suit any customer’s needs. CNC routers provide the precision and accuracy needed for both large, repetitive projects and one-of-a-kind customer works. A CNC router is a versatile and useful tool that is vital for any fabricator that works with non-ferrous materials.
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When you work in metal fabrication, whether for business or pleasure, whether crafting tiny parts or large pieces, precision is vitally important. Even in metal fabrication artwork, while precision may not mean that something works properly, a precise cut will make all the difference in the aesthetic appeal of your artwork. Precision is important for a variety of reasons but when fabricating metal there are numerous obstacles to achieving ideal precision. Whether cutting carbon steel, aluminum steel, or aluminum, a CNC plasma cutting machine is the fastest way to do so while also achieving optimal accuracy and precision. Plasma cutting has been around for decades and the precision and accuracy only continues to improve over time.
Increased precision and accuracy are achieved through a variety of different options that are now available with CNC plasma cutting systems. Torches can be handheld but for better precision automated torch height control is beneficial. Additionally, there are a variety of different kinds and sizes of tables such as water tables, downdraft tables, and hybrid water/downdraft tables, each with their own unique advantages and disadvantages. TheFabricator.com explains how far plasma cutting technology has come and how maximum precision is achieved, “Today fabricators benefit from the combination of the innovations that emerged in the previous decades. The refinement of high-precision plasma technology, such as the HyDefinition® torches from Hypertherm and the FineLine® torches from InnerLogic Inc.; the advancement of electronic torch height control systems; and the evolution of computer control technology have resulted in a popular contour cutting solution.Machine motion has improved because of advancements made in linear guiding, servomotors, and gearing… Plasma cutting systems that feature these technologies have machine motion positioning accuracy of 0.004 inch. Systems of the past without sinusoidal AC servomotors, antibacklash gear heads, and precision linear guides normally would achieve only 0.015-in. positioning accuracy. The tighter tolerance as related to positioning accuracy minimizes corner overshoot and maintains straighter lines during diagonal moves. This higher accuracy in machine motion directly corresponds to higher part accuracy. The improvements to contouring technology, electronic torch height control, and high-precision torch systems enabled plasma machines to produce parts similar to laser-cut parts, but with slightly less accuracy. For example, 10-gauge cold-rolled steel sheet that’s laser-cut normally yields a part with an accuracy of ±0.005 in., while the same material cut with a high-precision plasma torch yields a part within ±0.012 in. Having said that, plasma cutting systems can cut thicker materials faster than lasers and produce quality parts at the same time.” When plasma cutting began the flame was achieved by using a jet of compressed air, also known as inert gas, a high voltage charge is applied to the jet which ionizes the gas and once heated to the ideal high temperature becomes plasma. The original plasma stream was larger and less precise but with advancements in technology the stream has become much more precise so that the best cuts can be achieved. This more accurate plasma stream, coupled with other technological advancements allows metal fabricators to make the kind of cuts that are comparable to laser cuts right in their own shops. When wanting to achieve a great deal of accuracy and precision for any kind of metal fabrication, choose from the wide variety of plasma cutting systems that are available in our shop at Machitech Automation.
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Choosing the right cutting method for your specific application needs can be challenging. With a variety of options, and dramatically varying price points, making the right choice will mean carefully weighing all of the pros and cons. Waterjet cutting is an interesting CNC cutting method that works by forcing a large volume of pressurized water through a small orifice. When compared to other forms of cutting, waterjet offers some of the highest quality, most precise cuts possible. It also offers a variety of other advantages, as well as some disadvantages, when compared to other cutting methods that must be considered so that you can make the right choice for your workshop.
Waterjet cutting, as mentioned, is incredibly precise and provides a beautiful quality cut. When compared to other cutting methods almost no other method can compete. Waterjet cutting can provide a cut with no dross as well as no pierce spatter. In terms of precision, waterjet can often produce cuts in the viscinity of +/- 0.005″, with a kerf width around 0.035″. In addition, one challenge with other cutting methods is heat distortion. When a waterjet cutter is used there is no heat distortion such as melting, burning or warping because water insulates and absorbs heat which means that pristine precision is accomplished with each cut. Further, with waterjet cutting there is no mechanical stresses on the material you are cutting. With other cutting methods there may be pressure from various angles but with waterjet cutting there is no metal on metal contact and no heat created so mechanical stresses are non-existent. In addition to providing some of the best cutting possible, a waterjet table is the most flexible cutting option. This is because waterjet cutting can cut almost any material so you are not limited to metallics, plastics, fiberglass, fabric or anything else – waterjet can cut whatever material you need to cut up to a thickness of 4”. A waterjet table is typically one of the most expensive cutting methods but when you compare all of the advantages, as well as the fact that it can ultimately save you in finishing costs and time, the value can be easily seen. When comparing similar advantages and disadvantages, the closest method to waterjet is laser, but with laser there is still potential for heat distortion, mechanical stress and reduced accuracy and precision. While they may be close, in the end, waterjet is the clear winner. This is not to say that other cutting methods are not good or ideal for you but if you are looking for the highest quality cuts, the most precise and the least risk of damage to pieces during the cutting process, waterjet wins in all categories.
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If you are in the market for a plasma cutting system, you may feel a little bewildered. There are many manufacturers and models to choose between, along with the prospect of purchasing a large piece of heavy equipment that may be new to you. At Machitech, we understand better than anyone the technicalities involved in purchasing a new tube cutting system. We are the experts when it comes to developing new, cutting-edge technologies that will produce better quality and a higher productivity level for your business. Whether big or small, your company can benefit from the use of a BeamCut system. It offers you full flexibility while being one of the most advanced performance systems on the market.
The BeamCut system is a robotic cutting machine that is specially designed for structural steel or other heavy-duty manufacturing materials. One of the greatest things about the BeamCut system is that it is extremely versatile. You can almost effortlessly cut large tubes composed of weighty steel without any struggle. Customize your own options, or use the preprogrammed ones on the machine. Accurate results are at your fingertips.
With the BeamCut system, you can effectively take your business to the next level. The system was specifically designed to perform a wide variety of cutting applications, including H-beams, I-beams, tubes, flatbars, angles, channels and more. BeamCut features servo-assisted in and out conveyor belts that allow for optimum placement of your materials and increase the overall speed and accuracy of the cut. Before the machine ever begins cutting, it measures the tube and takes into account its dimensions and variance. It also features:
If you are ready to take your business to the next level, the BeamCut system might be the right choice for you. Many businesses need a quality plasma cutting machine that effectively cuts tubes and other three-dimensional shapes without hassle. The BeamCut system offers your business unparalleled, quality cuts that maximize your productivity. It might even help to reduce labor costs, as the machine is simple to learn and use. Machitech and BeamCut offer a wide variety of automated cutting solutions. Browse the website to learn more and find the right product for your company.
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Is it time to rethink your cutting solution? Machitech offers several options that all guarantee a seamless, automated cut on traditional and nontraditional materials alike. For example, our popular cnc plasma cutting system offers five different levels of performance to ensure you receive exactly what your business needs. However, if you are looking for a machine that provides superior quality and extreme accuracy while utilizing natural materials, you might want to consider a water jet cutting system.
A water jet cutter is an advanced cutting system that allows the user great flexibility in cutting a wide range of materials. It uses a high-pressure, narrow surge of water to create a line on the object. For light-weight materials, only water is used, but for heavier constructed items like tool steel and titanium, an abrasive is added to the water to increase the power. It is simple for the user to switch between water only and abrasive power while operating the machine.
The operational process of a water jet cutter is actually quite simple. The machine is specifically designed to perform high precision cuts that can be increased in size as your business grows and develops. The versatility is one of the biggest draws, but the basic components and operation are a huge bonus. Here’s how it works:
While there are many benefits to utilizing water jet cutters, one of the biggest is that it can cut a wide range of materials without a change in material properties or a Heat Affected Zone (HAZ). It also features a quick set up time and speedy cutting, which is important for any business that thrives on efficiency. The water jet system favors well with other cutters on the market, but provides motion controlled accuracy on the first cut. If you’re in the market for a new cutting system, it’s hard to beat the water jet.
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When it comes to fabrication, precision is key. There is no one-size-fits-all method to cutting industrial materials. You require machinery that does exactly the job you need it to do to ensure optimal results and value. Machitech allows you to achieve that through innovative technology customized to your business.
It begins with you reviewing your fabrication needs to determine which cutting system is ideal for your work. With the CNC plasma cutting system, there are five different options:
All but the Silver Cut line have a modular design that allows you to expand the size of your cutting table as your needs expand. Each has different features, power levels, CNC and height controllers, software, and optional add-ons to fulfill every project need. If you are still unsure which is the right choice, you can consult with one of our Hypertherm® experts to gain more insight.
Once we understand your vision, our professional engineers and designers create production drawings of the system. They customize it based on your specific requirements to ensure it will deliver according to your expectations. They constantly research and test in order to develop a product line that is continually evolving to match technological advances and current industry demands.
Although our cutting systems are tailor made, we don’t manufacture proprietary parts. Instead, we choose global suppliers who offer the best in quality, innovation, and technical support. This approach makes servicing your system much simpler and quicker.
When your machinery is complete, our certified and college-educated technicians install it on-site to guarantee it’s set up correctly and functioning. We train you on how to handle the equipment and software so you can get the most utility out of your sophisticated system. There’s no point in owning technology for which you lack the proper knowledge and skills to use. Furthermore, we offer you preventive maintenance that is also personalized in order to preserve the high performance and increase the longevity of your new equipment.
From beginning to end, Machitech provides the most innovative technology for fabrication companies. The personalization available makes each product unique to your business. This, in turn, will help increase your accuracy, efficiency, and productivity.
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HVAC businesses are just one of the many fabricators in the industry in need of a CNC plasma cutting system. This computer-operated equipment has replaced the previous process of hiring a professional tinsmith to cut and shape all the ductwork by hand. The machinery has become much more affordable than when it first came out, making it feasible for you to purchase your own system for your shop. With the multiple benefits it will bring, it is well worth the investment.
The benefits of having your own cutting system include the following:
To maximize your benefits, you need to review all the options available to find the best match for your shop. Some factors to consider as you make your choice include the power source, cutting dimensions, table capacity, and other accessories necessary for your work.
No matter which system you choose, the top quality and customized additions will lead to the best outcome for your HVAC business. You’ll be able to produce more professional parts and services and grow your company more rapidly.
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Automatic cutting of a flat sheet of metal may seem like a relatively straight-forward task. The software takes the dimensions and drawings into account and tells the torch where to go. But, When you are cutting something that is not a simple, flat sheet, it gets a bit more complicated. Automated cutting is not lost though, Machitech has partnered with BeamCut to provide our clients with a robotic plasma cutting solution for tubes and beams. BeamCut robotic tube cutting system provides the perfect combination of technology, performance and flexibility.
The BeamCut robotic cutting system is a unique and incredibly useful tool when cutting things like tubes and beams and provides a vast amount of benefits that make it a better option than other cutting options. First, it has automatic in-line input and output with visual positioning which is much faster that touch sensing. It is a truly versatile cutting method that allows the user to incorporate other cutting edge equipment including servo-assisted in/out conveyors. The system works on both sides of the conveyor and holds material in place during operations. Everything about this system is designed to make cutting easier and its pre-programmed functions are included to make subsequent programming easier and quicker. Detailed toolpath simulations reduce the risk of collissions and the very frustrating delays that they tend to cause. The BeamCut system is compatible with most leading 3D software as well as SDS/2 and X-Steel software.
When you make an investment in a BeamCut tube cutting system you will see a quick return on your investment because it dramatically improves the manufacturing process, increases the level of part compexity attainable over stndard methods, is easy to operate and provides an unparalleled cut quality. Because this system will cut your material more quickly and more accurately, and because it is automated, your labor costs will be significantly reduced as well. The simplified HMI provides a user-friendly operating system. There are a wide range of application which will transform various shapes such as H and I beams, tubes, channels, flatbars, angles and C-channel materials. You will begin to immediately feel the tangible gains in productivity and the advanced controls will facilitate the manufacturing process which makes for an extremely safe working environment.
For an example of how the BeamCut system will cut your materials and what exactly it is capable of, let’s look at the BeamCut 50. Before each cut, the BeamCut 50 measures the piece to cut and takes its dimensional variance into account. It is capable of cutting up to 2” thick and edges up to 3.2″. The way it achieves such precise automated cuts is because it has a single digital camera that is mounted on the tip of the robot arm which is ideal to mark and cut plasma. The robust construction of the BeamCut 50, in particular, is ideally suited to the steel industry. Additionally, a 5′ x 10′ sheet metal cutting table can be added to the 3D robotized station with conveyor. These robotic cutting solutions are designed to fit your manufacturing environment and your materials. Whatever you cutting needs are, the BeamCut robotic plasma tube cutting system is the ideal choice to help bring your projects to life and achieve the perfect, most accurate cut every time.
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At Machitech, we are proud to design and build a wide array of CNC plasma cutting systems to suit our customer’s various cutting needs. Our cutting systems are durable and precise and we provide world-class customer service to all of our clients. We also partner with incredible such as Hypertherm and Victor Thermal Dynamics to bring our customers the ultimate cutting experience. Each plasma cutting system has a unique set of features that will accommodate a client’s needs so, when choosing a plasma cutter it is important to consider the specific features so that your plasma cutter is capable of achieving the cuts you want.
The Machitech Diamond Cut system will bring to your workshop both accuracy and productivity in a unitized system. This particular cutting system is specially designed for high precision cutting on a heavy unitized frame. It provides a great deal of flexibility to the client because it can be increased in size as customer’s needs change or grow. The Diamond Cut CNC plasma cutting system boasts an innovative inverse rail system that is highly accurate. It has a 3/4’’ Agma10 Helical rack and pinions protected against dust and material impact, 1” linear bearings on machined surfaces, and rails that are installed on the material support. This particular cutting system provides exceptional accuracy and cut quality, ensuring that clients are satisfied with each cut made. With such accuracy, KERF is reduced and clean, straight cut edges are made. This extends consumable life and reduces errors while cutting. Additionally, our Diamond Cut system has many options available from which to choose. These options include “Full suite” technology by Hypertherm, “True Hole” technology by Hypertherm, 10HP drilling station, 5HP drilling station, 7.5HP drilling station, Camera, Dust collection system, Electronic raise/lower system (waterbed), Full contour beveling, Ink jet or dot peen marker, Oxy/fuel automatic torch ignition, Oxy/fuel torch (anti-collision and quick change magnet system), Pneumatic scriber, Removable trays for easy cleanout (waterbed or downdraft), Security system (pull cord, light curtain) and more. When a customer purchases a Diamond Cut CNC plasma cutting system from Machitech, our professionally trained technicians will travel on-site for system installation to ensure our customer’s complete satisfaction. We also provide on-site training on all aspects of the equipment and software so that customers feel completely capable of bringing any cuts they want to life. Once installation and training is complete, we do not disappear. We are always available by phone or email for technical support and, should it be necessary, we travel on-site for clients for additional training, service or preventative maintenance. The Diamond Cut CNC plasma cutter is a complete cutting system and for the client interested in accuracy and productivity, it is the ideal cutting solution.
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When it comes to CNC plasma cutting systems, there can be a vast range of sizes, styles, features and options available. What some brands offer, others may not, and vice versa. At Machitech Automation, we are proud to provide our clients with the most comprehensive selection of CNC plasma cutting systems available. We do this because we know that each of our clients have their own unique cutting needs and want options to choose from when selecting a CNC plasma cutter. Our CNC cutting systems are versatile, designed for businesses that are large or small, all over the world. With each cutting system, we deliver the most innovative technology in today’s fabrication and industrial cutting market. While other cutting systems may be limited in what they can do or how they can be customized, the CNC plasma cutters we have at Machitech Automation come with a variety of options that you will not find anywhere else.
The first area in which we can provide customization for our customers is the power source for their table. We carry a variety of Hypertherm and KMT power sources to choose from depending on your specific cutting needs. Additionally, depending on your workshop, industrial setting, cuttings needs, or preference, you have the option to choose from a water table or a downdraft table. Waterbed tables and downdraft tables each have their own unique benefits, as well as their own system requirements and tables can even be configured as hybrid water/downdraft tables should that be something in which you are interested. One of the most interesting options to many of our clients is the ability to customize cutting dimensions. Some businesses have unique needs for cutting dimensions that fall outside the standard parameter of CNC plasma cutting tables. Accommodating those needs can be difficult when most CNC plasma cutting systems are only available in a few select sizes. At Machitech Automation, we can design a completely custom table that will fit your cutting dimension needs and also help you layout the machine right in your shop. Additionally, you have the option to choose between a Machitech or Edge Pro CNC controller. One of the most important parts of the CNC process, torch height control, is automated by a selection of automatic torch height controllers that include an HVAC floating head, a Machitech automatic height control, or a Hypertherm Arc Glide torch height control. And, if all of that was not enough, we are proud to offer optional accessories that include beam process area, Camera, Dot pen marker, Pneumatic drilling station, Drilling station (7.5hp), Drilling station (10hp), Drilling station (30hp), Dust collection system, Electronic raise/lower system (waterbed), Full contour beveling, Full suite, Ink jet marker, Oxy-fuel torch, Oxy-fuel torch igniter, Rotary Pipe attachment, Pneumatic scribe, Removable trays for easy clean out (waterbed), Security system, Source caption fume extraction, Automatic tool changer, Triple oxy-fuel, True hole, and 12’’ clearance under gantry. No matter what your specific cutting needs are or how you want to customize your cutting system – at Machitech Automation, we have the right CNC plasma cutter for you and all of the options you need to achieve any cuts you want.
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The CNC plasma cutting world utilizes technology that continues to evolve so that better cutting precision can be achieved while also being able to machine objects more quickly. Machitech is proud to have partnered with Alpha Laser to bring our customers the latest technology is laser cutting. Laser cutting technology, generally speaking, is the use of a laser beam to cut a variety of materials. A CAD-guided tube emits a laser beam to provide a very specific, fine cut quality. The laser head is what focuses the laser beam where you want it and the machine is guided by software with your cutting parameters. Through the use of laser cutting, paired with excellent software, you can achieve the highest cut quality possible.
Through the partnership of Machitech and Alpha Laser, clients can cut and machine metal, mild steel, stainless steel, aluminum and more. When our clients purchase a laser cutting system they are not just getting the laser cutting machine but the software and support as well. Once installed, clients can input their CAD drawings or artwork and our software will program cutting parameters and specific details so the machine knows exactly where to place the laser beam for the most accurate cut. Additionally, height is controlled automatically between the laser head and the materials being cut which is highly important because if the height is either too close or too far cut quality will be affected. With automatic height control, KERF is reduced to provide the cleanest cuts. These features are just a few ways we streamline the cutting process for our clients and make laser cutting as simple, quick and accurate as possible. In addition, our laser cutting systems are best described as “plug and play.” Our modular systems are easy to install and require little-to-no maintenance. Our machines have the lowest possible running cost and have a wallplug efficiency of 30%. Simply put, laser cutting provides a myriad of advantages to other cutting options. It has a lower cost to operate, a quicker cutting speed and more accurate cuts. Need to machine a lot of small parts to the exact same parameters? Reduce cutting time dramatically with laser cutting. Want to create an intricate and beautiful piece of metal art? Get the best cut quality with laser cutting. It is as simple as plugging your USB into the system, selecting your CAD drawing or artwork, and allowing the software to set the cutting parameters. Allow Machitech and Alpha Laser to provide you with the highest quality laser cutting system available on the market so that you can begin experiencing the kind of cut speed and quality of which you have always dreamt.
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Metal fabricators of today cut a diverse selection of materials for a diverse selection of purposes. Whether you are fabricating automobile parts, HVAC parts, signs, or works of art, you want precision and accuracy with reduced risk of damage such as warping. At Machitech, our machines employ durable hardware and state of the art technology to ensure that our customers can complete any type of cutting they need, in the most efficient and productive way possible. We have become the leading manufacturer of automated cutting solutions by keeping our customers the #1 priority while producing the highest quality machines available. Because we know that each of our clients are unique and have very individual and specific needs for their metal fabrication shop, we not only produce a diverse selection of CNC plasma cutting systems, but each system has a variety of options for the ultimate ability to customize your table to your needs. We work closely with our customers and their requests and continue to develop and improve our cutting systems above and beyond the standards of the industry. Below is a basic overview of customization options we provide to our customers and we encourage all of our customers to bring any questions or requests to us so that we can work with you to develop the cutting system that best suits your needs.
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At Machitech, we are proud to be the leading manufacturer of automated cutting solutions. We not only offer our clients a diverse selection of automated cutting solutions but we offer complete systems. We consider them complete because you are not only supplied with all of the needed hardware including a highly durable table, state-of-the-art automated torch and more, but also innovative and user-friendly software as well as training and ongoing technical support. We know that our clients each have a unique set of needs for their metal fabrication and that is why we offer a variety of CNC plasma cutting solutions, each with their own set of unique features. Below, we explore the variety of cutting systems we offer and their individual features so that you can find the right system for your needs.
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