All CNC plasma cutting systems are not created equal and, at Machitech Automation, we have become the leading manufacturer of automated cutting solutions by crafting a variety of state-of-the-art cutting solutions for our customers.  We carry a selection of 5 CNC plasma cuttings systems, including the Silver Cut, Gold Cut, Diamond Cut, Platinum Cut and Titanium Cut.  Each of these systems has their own unique set of features that sets them apart, giving customers the option to choose what system is best for them.  While each of these systems has a different price point, that is not the only difference, they have a various features and options that are better suited to certain kinds of metal fabrication than others.  The Platinum Cut is designed specifically for heavy plate cutting.  For example, it is well-suited for steel industries such as shipyards, plate processing facilities and structural steel fabricators.  If you need to process large sheets, the Platinum Cut is for you. 

The Platinum Cut CNC plasma cutting system is a bridge and rail systemwhich means that it is a modular design that allows you to expand your cutting table in the future.  We know that our client's needs at the time of purchase may change dramatically over time and that is why the Platinum System is so great.  Should anything change 5 months down the line, or 5 years down the line, expansion is always a possibility.  The Platinum Cut provides exceptional accuracy and cut quality.  One of the keys to accuracy when cutting is automatic torch height control which helps reduce human error and create consistent cuts every time.  Our Machitech automatic torch height control uses arc voltage sampling to follow variations in material.  It is laser pointer integrated for plate alignment.  Additionally, it has a magnetic torch breakaway system that is used to pause the machine in the case of a collision.  As a large format cutting machine, the Platinum Cut is ideal for the heavy steel industry, plate cutting facilities and structural steel fabricators.  There are a variety of ways to customize your Platinum Cut when ordering and also in the future, should expansion be needed.  In addition to increasing size, we make note of other customization options below.  Additionally, we encourage our clients to ask any questions about customization because we are happy to work with customers to help them get the CNC plasma cutting system they need.

• “Full suite” technology by Hypertherm
• “True Hole” technology by Hypertherm
• Dust collection system
• Electronic raise/lower system (waterbed)
• Full contour beveling
• Ink jet or dot peen marker
• Oxy/fuel automatic torch ignition
• Oxy/fuel torch (anti-collision and quick change magnet system)
• Pneumatic scribe
• Removable trays for easy clean out (waterbed or downdraft)
• Security system (pull cord, light curtain)

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CNC plasma cutting systems are incredibly diverse, boasting a variety of sizes, hardware, software and features to accommodate a wide range of needs.  At Machitech, we know our customers are unique and we are proud to offer a range of products to suit the needs of their metal fabrication shop.  We have 5 CNC plasma cutter models and one in particular is designed for plate processing – the Titanium Cut.  The Titanium Cut features a bridge and rails system which is a modular design allowing you to expand your cutting table in the future and also provides exceptional cut quality and accuracy.

Should you be in need of a plate processing machine, we cannot highly recommend the Titanium Cut enough to our clients. The strength of the dual beam steel gantries allow widths up to 20'. Additionally, the it has an optional 30HP drilling station and tool changer. We know that our clients' needs at time of purchase may evolve over time.  Investing in a CNC plasma cutter is not inexpensive and we want our customers to get the most for their money so that, should needs change, they  have options.  The Titanium Cut can be increased in size as your needs grow.  Customization does not end there, there are many options available to customize.  There are a variety of table dimensions available depending on the size of materials you tend to cut.  The table supports a waterbed with raise/lower system and has a zoned downdraft with removable trays with CAD Fabrication drawings supplied. 

The recommended power source is a Hypertherm HPR 130XD to 800XD.  While customizable, the maximum table capacity is 8'' material thickness. Because accuracy is paramount,  positioning accuracy is 0.001". The CNC controller is an Edge Pro CNC controller – the Sercos III, which is a Windows based platform.  It can be accessed on a 15'' glass touch screen and has 2 USB port and network connections with up to 1GB memory.  It utilizes Phoenix software and has part program support alongw ith remote help, auto gas support, DXF import and shape nesting.  Additionally, because we want our customers to feel confident in their CNC controller, it comes with a 2 year warranty.  Finally, additional options for customization include “Full suite” technology by Hypertherm, “True Hole” technology by Hypertherm, 30HP drilling station, dust collection system, electronic raise/lower system (waterbed), full contour beveling, ink jet or dot peen marker, oxy/fuel automatic torch ignition, oxy/fuel torch (anti-collision and quick change magnet system), pneumatic scribe, removable trays for easy clean out (waterbed or downdraft), tool changer (up to 6 different tools), security system (pull cord, light curtain).  If you need a reliable, durable, heavy duty plate processing machine, we highly recommend the Titanium Cut because of its long list of exceptional features as well as its customizability and ability to adapt over time.

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At Machitech Automation, we have a steadfast dedication to customer satisfaction.  We achieve this in a variety of ways, but it always remains our first priority.  It is the reason that we use only the highest quality, most durable materials when constructing our state-of-the-art CNC plasma cutting systems.  It is the reason we partner with great brands like Hypertherm, Thermal Dyanmics, KMT Waterjet Systems, and IPG Photonics.  And, it is the reason that we offer such a wide selection of cutting solutions to meet our client's various cutting needs.  We go above and beyond because we have great pride in our work and want to ensure that the customer feels good about their investment at every stage of ownership.  We know that our clients will need help at different stages of ownership depending on their experience and knowledge about metal fabrication and CNC plasma cutting systems so we offer 3 different kinds of support to our clients.

The first type of support we provide to clients is installation.  While there are many CNC plasma cutting system manufacturers, not all provide installation, but we do.  Our professional trained technicians from Machitech Automation will travel on-site for system installation to ensure our customer's complete satisfaction.  We want our customers to know that their machines have been properly installed and be there, in person, to help answer any questions or explain any features.  Further, on-site training on all aspects of the equipment and software is included.  This is certainly not something that all manufacturers offer but we know that on-site training can make all the difference because you can ask us questions, right in the moment, about how to do the specific kinds of cutting that you intend to do.

The next type of support we offer to clients is service.  While our technicians are best suited to repair Machitech systems, they are also capable of servicing 3rd party machines as well.  We extensively train our technicians to ensure that no job is too big or too small and our large inventory of replacement parts are always available should they be needed.  Our clients simply need to call us or send us an email and we will provide a service estimate promptly.  Because our technicians are well-experienced in all machines, but are specifically trained on Machitech systems, you will have peace of mind knowing that your Machitech CNC plasma cutting system is being repaired by the best in the business.

Finally, the third kind of service we offer is preventive maintenance.  While we train our clients on how to properly maintain their CNC plasma cutting system to keep it running properly, we also provide preventive maintenance service.  Not only does Machitech Automation provide service for our products, but we also offer maintenance on 3rd party products as well.  Like our service we discussed above, simply call us or send us an email to schedule your routine maintenance appointment for your cutting system.  We believe that by going above and beyond for our clients, we maintain loyal customers and make investing in our products a truly great value that will continue to pay for itself again and again.

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At Machitech, we are proud to have a wide selection of CNC plasma cutting systems designed to meet our client's unique needs.  We know that no two clients are the same, and that means that needs will vary which is why each system is outfitted with certain features that set them apart.  With extensive experience in the field, we have carefully crafted each of our machines from the highest quality, most durable materials, and have partnered with state-of-the-art plasma torch manufacturers to create some of the best plasma tables in the business.  These features, along with our CNC plasma cutting software and our unlimited technical support makes investing in one of our CNC plasma cutting systems the best thing you can do for your metal fabrication shop.  One of our systems – the Gold Cut, is a great option if you tend to perform medium to heavy plate cutting.

The Machitech Gold Cut is a bridge and rail system that is perfect for fabrication shops that are looking for accuracy, high efficiency and high production capacity.  The Gold Cut provides pristine, precise cuts and the table itself can be increased in size should your needs ever grow.    The bridge and rail design is modular which is how the Gold Cut is capable of expansion should the need arise.  The Gold Cut is available in custom dimensions or in the following stock dimensions: 5' x 10', 6’ x 12’ , 8’ x 12’ , 8' x 20’ , 8’ x 24’ , 10’ x 5’ , 10’ x 20’ , 10’ x 24’ , 10’ x 40’.  In addition to a variety of sizes, the Gold Cut also has many features available that add value to the investment.  This robust system boasts a cutting speed of 0 to 500 IPM, related to process and plasma power source, as well as a maximum traverse speed of 1000 IPM.  The Gold Cut has a repeatability of 0.001'' and positioning accuracy of 0.002''.    The Gold Cut can be a waterbed with a raise and lower system, or a zoned downdraft with removable trays with CAD fabrication drawings supplied.  The gantry is very durable, strong, and exceptionally made.  Further, the Gold Cut has a true dual side drive with A/C servo motors.  Additionally, it has a pneumatic pinion engagement with linear bearings and ultra precision helical planetary gearboxes for the smoothest motion.  We utilize an Edge Pro CNC controller that is windows based with a 15'' glass touch screen.  It contains 2 USB ports and a network connection.  It also contains up to 1GB of memory and Phoenix software and the CNC controller has a 2 year warranty.  Our Gold Cut has a maximum table capacity of 4'' material thickness but is customizable to meet your unique needs.  Our machines use an assortment of power sources including Hypertherm PowerMax 45 to 125, MaxPro 200, and Hypertherm HPR 130XD to 800XD.  Further, it can is possible to have a maximum of 2 motorized stations and 3 oxy/fuel stations.  One important features to highlight is the automatic height controller which is a Machitech Automatic torch height control which uses arc voltage sampling to follow variations in material.  The laser pointer is integrated for plate alignment and it has a magnetic torch breakaway that is a safety feature which pauses the machine in case of collision.  To go with the Gold Cut, we suggest Hypertherm Cam Solutions, TurboNest or ProNest for nesting software.  Finally, the Gold Cut boasts a host of options that are available including: camera, oxy/fuel torch (anti-collission and quick change magnet system), oxy/fuel automatic torch ignition, triple oxy/fuel, "True hole" technology by Hypertherm, "Full suite" technology by Hypertherm, ink jet or dot peen marker, pneumatic scribe, source caption fume extraction, dust collection system, removable trays for easy cleanout (waterbed), electronic raise/lower system (waterbed), security system (pull cord, light curtain), 12'' clearance under gantry.

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Our CNC plasma cutting systems are complex automated cutting and routing tools that have been carefully crafted for metal fabrication shops.  A CNC router is just like a traditional router but it is computer controlled for optimal precision and accuracy.  Woodworkers Journal provides a helpful overview of how CNC routers work, "Maybe you’ve been to a big woodworking show before and were mesmerized by the immense, industrial CNC (Computer Numeric Control) machines. Full sheets of plywood slide in one end and cabinet parts — complete with joinery cuts, holes for shelving pins, pilots for mounting screws and even decorative grooving — emerge on the other… You do need a computer and a CAD (Computer-Assisted Design) program to run them. Typically a desktop CNC router will come with a version of a CAD software program so you can draw what you want to cut. Then you switch to some sort of toolpath program, also provided with the machine. There you select the cutter (or cutters) you intend to use. The software calculates the cutting instructions and the calculation yields a file that you can name and save. Next, you secure the wood in the machine, install the correct bit, and begin the routing process. The cutting action happens automatically. CNC routers cut in what are called three axes or directions. Up and down is the Z coordinate or axis. Think of left and right as the Y-axis. Forward and back could be called the X-axis. With a variety of bits and a computer program working in those three directions, the sky’s the limit. However, the overall size of the machine’s bed and cutting range will determine the maximum workpiece size you can manipulate." Through the use of our state-of-the-art software, toolpaths are generated and the software tells the router exactly how and where to route.  A CNC router can be used in a variety of applications on both wood, plastic and aluminum, including furniture, door carvings, wood panels, sign boards, wooden frames, moldings, other exterior decorations, musical instruments and much more.  At Machitech, we are proud to offer a selection of CNC routers to suit our customer's unique needs.

Our CNC routers are the best cutting and machining tool for non-ferrous materials.   Machitech CNC routers are available in a variety of table dimensions, including 5' x 10', 6' x 12', 8' x 24' and can also be designed in custom dimensions to accommodate specific needs.  They are equipped with a 10HP spindle and an 8 stations automatic tool changers amongst many other features.  They are powered by brushless servo motors and have a strong, durable gantry that is a helical rack and pinion drive on X and Y axis.  Additionally, the gantry features high precision linear rails on all axis and automatic gantry squaring.  The powerful CNC controller is  a Machitech CNC controller that includes an industrial sealed enclosure, industrial fan-less touch screen computer, remote help technology, USB port, keyboard and mouse and is also standard G-Code supported.
 

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In the metal fabrication world, there are a lot of different CNC plasma system manufacturers out there.  The features are vast and the price ranges are huge but, nevertheless, there are a lot of options for each unique business from which to choose.  At Machitech Automation, we pride ourselves on being the best in the business and not only do we design and carefully craft the most state-of-the-art CNC plasma cutting systems but we also work with world-class partners to ensure you are getting the best system for your needs.

Machitech Automation does not use any proprietary parts, which means our customers can quickly and easily find, in any country, the exact components they need to maintain our systems.  Our selection of suppliers is based on an assortment of features including quality, innovation, new product development and the technical support they offer to us.  We are the largest OEM for Hypertherm in Canada, the 5th largest OEM in North America, and the largest stock of Hypertherm parts in North America which ensures fast delivery. 

We put our clients first which is why we make every effort to stay as close as possible to them which our customers have told us they greatly appreciate.  It is our dedication to our clients and our top-notch service that is our trademark which has set us apart in our industry.  Just what does that top-notch service include?  First, we provide our customers with fast, unlimited, and efficient customer service.  We have the best after-sales technical support on the market and our dedicated staff is a team built of 11 factory trained technicians with extensive experience and a positive attitude.  We always ensure timeliness of delivery.  Our Hypertherm certified technicians are not just simple, basically-trained technicians but are professionals with college degrees in automation and electronics.  In addition to installing our machines and offering uniquely tailored-training we provide our clients with personalized preventive maintenance programs.

We invite all of our clients to visit our 1500 square foot showroom in which we provide demonstrations, conduct research and develop products.  Our completely evolving product line is composed of high-end, entry-level and custom products.  We have a high level of engineering capabilities providing flexible support to our customers and our in-house engineers and designers for production drawings an customization.  We specifically design our equipment to need a minimal amount of maintenance with no proprietary components and we include complete documentation and manuals, including the component list and electrical schematics.  Finally we provide solutions for all cutting needs, including: plasma (conventional, mixed-gas, and high definition), oxy-fuel, water jet, fiber laser, robotic, waterbed or downdraft material support, modular or unitized construction, dimensions according to your needs, 5-axis head for bevel cutting, drilling station, pipe and tube cutter, rolls, shears, press brakes, and other machine tools are available upon request.  When you do your research about different CNC plasma cutting solutions and learn about the various manufacturers that produce them, we think you will find that we not only go above and beyond for our customers, but we produce the best cutting systems available.

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If you are not yet familiar with what a water jet system is, you should be because it is quite fascinating.  Unlike a plasma cutter, a water jet cutter uses water propelled to create an intense, high-pressure stream that can cut materials.  Water jet cutting offers advantages over other cutting methods because it does not use heat so it does not produce burnt edges or the other problems typically associated with other cutting methods; it produces an extremely pristine cut.  Because there is no heat-affected zone, it is an ideal cutting method for a wide variety of materials including metals, plastics, acrylics, laminates, composites and more.  In addition to being capable o cutting a wider array of materials, it can also cut thicker materials.  At Machitech Automation, we produce world-class water jet systems that provide our clients with versatility and unitized system.

Machitech Automation water jet systems are specially designed for high precision cutting on a heavy unitized frame that can be increased in size as the customer's needs grow.  Our systems feature innovative inverse rail systems and bellows protection with exceptional accuracy and cut quality.  We designed our systems with our client's unique needs in mind which is why we specially designed our water jet systems for high precision cutting on a heavy unitized frame that can be increased in size as the customer's needs grow. Our tables come with standard dimensions that include 10' x 5', 12' x 6', 10 x 20' and can also be made available in custom dimensions as needed.  Our water jet systems produce a cutting speed of 0 to 500 IPM, related to process and power source.  Our waterbed provides a positioning accuracy of 0.001'' and our maximum table capacity is a 4'' material thickness.  We use KMT and Hypertherm water jet pumps for power.  Further, our water jet systems use a 6'' x 8'' steel, fully machined gantry and the clearance under gantry is 8 1/2''.  Constructed of the best materials, we use 3/4'' Agma 10 rack and pinions, 20 mm linear bearings with Raydent coating which offers superior corrosion resistance on machined surfaces.  The motors are fully integrated with Bosch Rexroth AC Servo and Serco II drive controller, which is the latest generation digital interface for communication between industrial controls, motion devices, and input/output devices (I/O).  The Sercos III drive controller uses networking cabling, which allows for faster communication and better reliability vs. analog connections.  We use a pneumatic pinion engagement system to ensure positive rack contact.  Ultra precision helical planetary gearboxes for the smoothest motion possible and produces the lowest noise, compared with conventional speed reducer.  The CNC controller is an Edge Pro CNc controller that is Windows based and uses a 15'' glass touch screen.  Further, it contains 2 USB ports and has a network connection.  It also has up to 1GB in memory and uses phoenix software.  We provide part program support (PPS), remote help, auto gas support, DXF import, and simple shape nesting along with 2 years warranty (offered by Hypertherm).  We suggest our clients use Hypertherm Cam Solutions ProNest for nesting software.  Finally, we offer a variety of options because we go the extra mile for our customers.  These options include: camera, electronic raise/lower system (waterbed), ink jet or dot peen marker, removable trays for easy cleanout (waterbed or downdraft), security system (pull cord, light curtain).

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At Machitech Automation, we talk often about the amazing cut quality that our CNC plasma cutting systems produce, but we are also proud to produce state-of-the-art CNC routers as well.  Our routers are capable of the best cutting and machining of non-ferrous materials possible.  Machitech Automation routers can machine wood, plastic and aluminum and are equipped with a 10HP spindle, 8 stations automatic tool changer and a variety of other features.  Our automated CNC router can achieve far better accuracy than handheld operation can achieve which is why our routers are so popular.  CNC routers can be used to make intricate designs, create unique works of art, produce functional pieces such as furniture and so much more.

Machitech Automation routers come in a wide variety of dimensions and custom table dimensions are available for our clients unique needs as well.  Our routers are available in the following standard dimensions: 5' x 10', 6' x 12', and 8' x 12'.  Our state-of-the-art routers produce a cutting speed of 1200 IPM and has a helical rack and pinion as well as a drive on the X and Y axis, dual drive on the gantry, high precision linear rails on all axis, and automatic gantry squaring.  Further, Machitech Automation routers use brushless servo motors and an HSD Spindle 10HP 24000 RPM ISO30 power source,  as well as a Machitech CNC controller which includes an industrial sealed enclosure, industrial fanless touch screen computer, remote help technology, USB port, keyboard and mouse.  To properly control height, we use a counter-balanced ballscrew drive on the Z axis.  Additionally, our routers use a solid aluminum grid table top with 4 vacuum zone selection and downdraft.  And because we believe our clients should be able to customize their routers to meet their needs and we believe a robust selection of options is just the way to do so, we include the following options:  automatic height tool changer station, automatic tool length sensor, automatic tool measuring, 8 stations automatic tool changer, tool package including: 8 ISO30 toolholders, 8 ERP32 spring collets (standard sizes),  2.5' face mill,  wrench, and bench block for tool assembly.   At Machitech Automation, we have used our extensive industry knowledge and experience, along with our strategic partnerships to expertly design and produce CNC routers that can achieve the most intricate, precise designs you can imagine and help you bring any project you want to create to life.

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If you work in a metal fabrication shop, or own a metal fabrication business, you know that when it comes to choosing a CNC plasma cutting system, there are a lot of options. So many options, it can make your head spin.  There are many factors that will influence the specific CNC plasma cutting system that you choose including things like price, size, capabilities and more.  We want our customers to feel comfortable with and confident in their purchase, which is why we make every effort to supply our customers with all of the knowledge about our systems that they need to choose the ideal CNC plasma cutter for your metal fabrication shop.

                  While many of our products feature some similar features, there are some basic highlights that we want to touch on that will help guide you towards the right CNC plasma system for your needs.  First, the Silver Cut has an entry level price but an industrial strength quality to it.  It is ideal for small to medium fabrication and HVAC shops, and uses industrial quality components that provide long term durability.  Additionally, the Silver Cut come with an automatic torch height controller, unitized design, and can be converted from waterbed to downdraft should the need arise.  The table is available in the following two dimensions: 5' x 10' and 6' x 12'.  Also, the Silver Cut Machitech Automation CNC controller with 15’’ laptop and touch screen CNC available and is capable of cutting 1.5'' material thickness. 

                  Next, the Gold Cut is designed for medium to heavy plate cutting  and is perfect for fabrication shops looking for accuracy, efficiency and production.  It can be increased in size as your needs grow and there are many options available.  The Gold Cut uses an Edge Pro CNC Controller that is Windows based with a 15'' glass touch screen.  Additionally, it comes with 2 USB ports and network connection, as well as 1GB memory, Phoenix software, Part Program Support (PPS), remote help, auto gas support, DXF import, and shape nesting along with a 2 year warranty.  The Gold Cut is customizable and is capable of cutting up to 4'' in material thickness.

                  Continuing, we also produce the Diamond Cut CNC plasma cutting system that is designed for accuracy and productivity and is specially designed for precision cutting on a heavy unitized frame that can be increased in size as your needs grow. It boasts an innovative inverse rail system and produces exceptional accuracy and cut quality. It also has many options available should our customers desire.  It uses an Edge Pro CNC controller, SercosIII, is Windows based with a 15” glass touch screen, 2 USB port and network connection, up to 1GB memory, Phoenix software, Part Program Support (PPS), Remote Help, Auto gas support, DXF import, and shape nesting and comes with a 2 year warranty.  Also it can cut up to 4'' in material thickness.

                  Next, the Platinum Cut is another exceptional CNC plasma cutting system that is designed for heavy plate cutting and is used for the heavy steel industry, plate cutting facilities and structural steel fabricators, the Platinum Cut is a large format cutting machine. It can be increased in size as your needs grow and has many options available.  It uses an edge Pro CNC controller, SercosIII, is Windows based with a 15” glass touch screen, has 2 USB ports and network connection, up to 1GB memory, Phoenix software, Part Program Support (PPS), Remote Help, Auto gas support, DXF import, and shape nesting, and a 2 year warranty.  The Platinum Cut can cut up to 8'' material thickness. 

                  Finally, the Titanium Cut is a plate processing machine.  The strength of its dual beam steel gantries allow widths up to 20'.  It also has an optional 30HP drilling station and tool changer.  It can be increased in size as your needs grow and has many options available for customization. It uses an Edge Pro CNC controller, SercosIII, is Windows based with a 15” glass touch screen, has 2 USB port and network connection, up to 1GB memory, Phoenix software, Part Program Support (PPS), Remote Help, Auto gas support, DXF import, and shape nesting and a 2 year warranty.  It can cut up to 8'' material thickness.  Armed with this information, you can begin to determine what the best CNC controller is for your metal fabrication shop and, at Machitech Automation, we are always here to help answer any of your questions.

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The CNC plasma cutting industry is filled with variety – variety of sizes, variety of options, variety of prices, and so on. When customers shop around and compare, they will find that we at Machitech Automation produce the highest quality CNC plasma cutting systems available, at economic prices, with customer service that is unparalleled in the market today.  All of our systems are constructed of quality equipment and are turnkey systems that are easy to operate and that optimize productivity so that our customers can enjoy fast ROI.  We use the latest technology and provide excellent on-site training to our clients, as well as ongoing technical support via telephone or email.  Machitech Automation produces a wide range of CNC plasma cutting systems and the Gold Cut, in particular, is ideal for medium to heavy plate cutting.

                  The Gold Cut is ideal for fabrication shops that are looking for accuracy, high efficiency and high production capacity.  Using bridge and rail construction, the modular design allows you to expand your cutting table in the future, should the need or desire arise.  The Gold Cut is high precision cutting at its finest.  It is available in a variety of standard table dimensions, including 5' x 10', 6’ x 12’ , 8’ x 12’ , 8' x 20’ , 8’ x 24’, 10’ x 5’ , 10’ x 20’ , 10’ x 24’ , 10’ x 40’ and is also available in custom table dimensions.  It produces a cutting speed of 0 to 500IPM, related to process and plasma power source.  Our Gold Cut can use a waterbed with a raise/lower system that has a zoned downdraft with removable trays with CAD fabrication drawings supplied.  We use strong durable materials and such as a 6'' x 8'' steel gantry that is fully machined.  The clearance under the gantry is 9 3/4'' Agma 10 rack and pinions, 25 mm linear bearings on machined surfaces.  Additionally, cables and hoses are protected by the structure and enclosed powertrack.  Further, it has welded and machined oversized end-trucks for maximum stability and a heat shield under the gantry.  The rails are 3/4'' Agma 10 rack with 2.5'' pinion gears.  It also contains self cleaning V bearing rails and a pedestal rail system that is mid height.  We use true dual side drive A/C servo motors, and pneumatic pinion engagement with linear bearings, along with ultra precision helical planetary gearboxes for the smoothest motion.  When it comes to CNC controller, we use the best – an Edge Pro CNC controller which is Windows based and can be operated on a 15'' glass touch screen.  It also has 2 USB ports with network connection and up to 1GB memory, Phoenix software, Part Program Support (PPS), Remote help, auto gas support, DXF import, and shape nesting with a 2 year warranty.  The Gold Cut is an exceptional machine, capable of cutting up to 4'' material thickness.  It uses a Hypertherm PowerMax 45 to 125, MaxPro 200, or Hypertherm HPR 130XD to 800XD for a power source.  The Gold Cut also uses a Machitech automatic torch height control that uses arc voltage sampling to follow variations in material.  Further, it is laser pointer integrated for plate alignment and uses a magnetic torch breakaway system to pause the machine in case of collision.  In addition to these wonderful features, the Gold Cut also contains the following options: camera, oxy/fuel torch (anti-collision and quick change magnet system), camera, oxy/fuel torch (anti-collision and quick change magnet system), oxy/fuel automatic torch ignition, triple oxy/fuel, “True Hole” technology by Hypertherm, “Full suite” technology by Hypertherm, ink jet or dot peen marker, pneumatic scribe. 

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CNC plasma cutting systems are invaluable tools for metal fabrication shops that are driven by technology.  When a customer is preparing to make an investment in a new CNC plasma cutting system it is important to consider both the plasma cutting system and the brand from which the system is being purchased.  At Machitech Automation, we are passionately committed to delivering the most innovative technology in today’s fabrication and industrial cutting market.  And, by using this innovative technology, your metal fabrication shop will experience significantly improved productivity.  Productivity in metal fabrication must always be paired with accuracy and precision because producing damaged or incorrect materials is of no use to anyone.  Whether producing a series of cuts on a few projects in a day, or hundreds of cuts on thousands of small parts in a day, precise and accurate productivity is the key to success.

                  Whether you own or operate a small metal fabrication shop or a large one, productivity matters.  Improving productivity and, in particular, precise and accurate productivity, can dramatically improve the bottom line.  So often, metal fabrication shops try painstakingly to increase productivity only to realize the quality of cuts decreases or other mistakes are made in the haste to complete a project with sub-par tools.  By implementing a high-quality, durable, innovative CNC plasma cutting system, your productivity can be significantly increased without sacrificing any quality.  In fact, our exceptional machines cut down on waste due to damage and error to ensure that you are saving money on every front.  Our in-house engineering department took advantage of years of extensive experience and knowledge, and, along with their passion for perfection, worked to provide customers with the best machinery in the industry.  Our wide range of options ensures that every client can find something that will suit their specific fabrication needs.  Further, not only are our cutting systems state-of-the-art, but they are turn-key, profoundly easy to use upon installation.  These systems have components that provide the electrical energy, ionization capability and process control that is necessary to produce high quality, highly productive cuts on a variety of different materials.  At Machitech Automation, we call ourselves “productivity experts.”  We do not give ourselves this nickname lightly.  Productivity through precise, accurate cuts is not just our profession but our passion and we have dedicated ourselves to ensuring that each of our clients, whether small or large, experiences an improvement in productivity.

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While we enjoy educating our customers about the various aspects of metal fabrication and CNC plasma cutting, from time to time, we enjoy turning our attention to our stellar product line.  We do this to ensure that our customers know that we have a diverse selection of products from which to choose, as well as a multitude of customization options, to ensure that each customer gets the exact cutting system they need for their metal fabrication shop.  At Machitech Automation, our Silver Cut CNC plasma cutting system is a robust system that is ideal for small to medium fabrication and HVAC shops and it also happen to be the most affordable industrial cutting machine on the market.

The Machitech Automation Silver Cut is a cutting table that uses heavy duty industrial quality components for long term durability.  It is the ideal table for anyone looking for a high-quality industrial cutting system at an entry level price.  Further, it is a versatile system because it can be converted from a waterbed to downdraft system anytime the customer wants.  The system itself has superb construction and is easy to move because it is a unitized system.  It comes in two different dimensions including 5’ x 10’ and 6’ x 12’.  It has a 0 to 500 IPM cutting speed, related to process and plasma power source.  The gantry is incredibly durable, made of 6’’ x 6’’ extruded aluminum, V bearings, self-cleaning rails, and 1.25’’ pinion gears.  The clearance under the gantry is 4.5’’.  The Silver Cut uses industrial stepper motors on all axis and true dual drive.  Next, the CNC controller is a Machitech Automation CNC controller with 15’’ screen.  The maximum table capacity of the Silver Cut is 1.5’’ material thickness and the power source is a Hypertherm Powermax 45 to 125.  Also, the Silver Cut uses a high-end Machitech Automatic torch height controller that uses arc voltage sampling to follow variations in material.  The magnetic torch breakaway system is used to pause the machine in case of collision.  Also, it can be substituted for a roller ball floating disk for HVAC and light gauge cutting.  Finally, the Silver Cut has an assortment of options available including dust collection system, oxy-fuel torch, oxy-fuel torch ignition, removable trays for easy cleanout (waterbed), and source caption fume extraction.  If you are looking for an economical and incredibly effective CNC plasma cutting system, the Silver Cut might be the right fit for you!

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When it comes to metal fabrication, there is “more than one way to skin a cat,” so they say.  There are a variety of cutting mediums from which to choose and they each have their own unique advantages. For today’s purposes, we are discussing waterjet cutting.  The waterjet cutting systems produced by Machitech Automation provide versatility in a unitized system. Waterjet cutters are often compared side by side with laser cutters and, while they each have their own unique strengths, waterjet cutters do offer a number of advantages worth considering.

                  Machitech Automation waterjet cutters are specially designed for high precision cutting on a heavy unitized frame that can be increased in size as the customer’s needs grow.  They feature an innovative inverse rail system, bellows protection, and exceptional accuracy and cut quality. Waterjet table dimensions include 10’ x 5’, 12’ x 6’, 10’ x 20’, and custom dimensions.  Additionally, the frame can be increased in size as the customer’s needs grow.  Waterjet cutters provide exceptional accuracy and cut quality.  Rather than using a laser to cut, waterjets used high powered streams of water to cut.  Because it does not use heat, there is no concern of warping or damage to materials during the cutting process.  Waterjet cuts are exceptionally high quality, with little-to-no-dross.  Further, this cutting method provides exceptional cut precision.  If you are looking for a versatile cutting system, look no further than waterjet cutters.  They are capable of cutting almost any material because they use an erosion process – not only can it cut stainless steel and plastic, it can even cut laminated materials.  The waterjet systems produced by Machitech have a cutting speed of 0 to 500 IPM, related to process and power source.   It has a maximum traverse speed of 1400 IPM for fast positioning and processing of plate and the positioning accuracy is 0.001’’.  The table is capable of cutting materials with a thickness of up to 4’’.  Our waterjet systems are highly exceptional because they are constructed of incredibly durable and high quality materials and they also boast a variety of options that are often not available with other systems such as a camera, electronic raise/lower system, ink jet or dot peen marker, removable trays for easy cleanout, security system and more.  When considering what type of cutting system is best for your metal fabrication shop, it is important to consider the types of materials you cut, the volume of materials you cut, and what options you may desire to have in the future.  Waterjet cutting systems are incredibly versatile and flexible, capable of cutting a great deal of materials with exceptional precision and accuracy.

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Plasma cutting is a staple of the metal fabrication industry.  We talk often about its benefits, its advantages for cutting certain kinds of materials, the types of plasma cutter options that exist and more – but do you really know what plasma cutting is and how it works?  Do not worry if your answer is no!  We are here to help clarify what exactly plasma cutting is, how it works and why you should be using it in your metal fabrication shop.  At Machitech Automation we carry a wide selection of CNC plasma cutting systems that contain plasma torches from various brands to meet your metal fabrication needs.

                  So, what exactly is plasma?  It is often described as the fourth state of matter. If the three states of matter are solid, liquid and gas, then we have deemed plasma to be the fourth matter. These states of matter impact how an element presents itself.  For example, water in the three states of matter is ice, water and steam and the difference between these assorted states is directly related to their energy levels.  The states can change and when we add energy in the form of heat to ice, for example, the ice melts and forms water.  If we were to continue to add more energy, that water would vaporize into hydrogen and oxygen in the form of steam.  Continuing on further, if we were to add more energy to the steam, the gases would become ionized, which is a process that causes the gas to become electrically conductive.  And thus we arrive at our fourth matter – this electrically conductive, ionized gas is called plasma.

                  Now that we know how plasma is generated, it is important to understand how it cuts through metal of various widths.  Plasma is focused through a torch and directed at metal to achieve precise, accurate cuts.  Plasma cutting utilizes electrically conductive gas to transfer energy from an electrical power source through a plasma cutting torch to the electrically conductive metals that are being cut.  Machitech Automation produces top of the line CNC plasma cutting systems with a variety of features and options but the basic plasma arc cutting system consists of a power supply, an arc starting circuit and a torch.  The combination of these system components provide the electrical energy, ionization capability and process that is necessary to produce high quality, highly productive cuts on a variety of different materials.  The open circuit voltage is typically in the range of 240 to 400 VDC. The output current (amperage) of the power supply determines the speed and cut thickness capability of the system.  Maintaining the plasma arc after ionization is something that can only be achieved with proper function of the power supply.  Further, the arc starting circuit is a high frequency generator circuit that produces an AC voltage of 5,000 t 10,000 volts at approximately 2 megahertz.  This voltage is used to create a high intensity arc inside the torch to ionize the gas, thereby producing the plasma.  He torch also serves  as the holder for the consumable nozzle and electrode, and provides cooling (either gas or water) to these parts. Also, the nozzle and electrode constrict and maintain the plasma jet.  If you are ready to invest in a high end, versatile, accurate, precise, state-of-the-art CNC plasma cutting system, look no further than the exceptional systems produced by Machitech Automation.

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Today’s customers are savvy shoppers and investors.  They know that they should do their research and be certain that the investment they are making is in the best product that provides value and longevity of service.  At Machitech Automation, we respect our customers so much, and take such pride in our work, that we make state-of-the-art cutting systems that are durable and accurate, made of the highest quality materials and capable of standing the test of time.  And, while we take great pride in our products, we believe that there is additional value that we pass along to our customers in the outstanding support that we provide.  Below are 4 ways that we provide exceptional support to our customers, setting us apart from competitors and providing the best cutting experience to our customers.

1. Installation
   • Installation should be done right to ensure that our cutting systems perform properly and safely which is why our Machitech professionally trained technicians travel on-site for system installations.  Further, on-site training on all aspects of the equipment and software is included, which ensures our customer’s complete satisfaction.
2. Service
   • Should our customers need routine service or repairs, our Machitech technicians are best suited to repair our systems, but can also service 3^rd party machines as well.  Our technicians are well-trained and we have a large inventory of replacement parts which means that no service job is too big or too small.  Should you be in need of service, please call us or send an email to arrange an appointment.
3. Preventive Maintenance
   • While service and repair appointments are important for special circumstances, preventive maintenance is also incredibly important and can help extend the life of your cutting system.  At Machitech Automation, we know that preventive maintenance is critical in keeping your cutting system running properly which is why we offer maintenance services on all of our systems, as well as 3^rd party products.  Simply call us or send us an email and we will schedule a maintenance appointment for your cutting system.
4. Customer Login
   • We want our customers to have the most information possible regarding their account and cutting system.  For this reason, we provide all of our customers with a customer login.  To access your account information, simply visit our site and login whenever it is most convenient for you.

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In just about any business there are two things that will help it thrive – high productivity and high quality.  Whether a business sells cupcakes, hammers, or cars, the faster they are able to produce their product, and the ability to produce a high quality product are two factors that will directly impact their business’ success.  Any metal fabrication shop, regardless of what products or art it tends to produce, can benefit from high quality CNC plasma cutting that enhances productivity while improving the quality of cuts as well.

                  At Machitech Automation, we know that it is not an easy decision to choose what CNC plasma cutting system is best to invest in for your shop.  There are many options, with many different features and price points.  No two clients are the same and that means their needs will not also be the same.  Fortunately, we offer a wide range of CNC plasma cutting systems that include both turn-key and custom applications.  Our machines are made of the highest quality materials and designed to be exceptionally durable, capable of withstanding the rigors of functioning in a metal fabrication shop on a daily basis.  Our in-house engineering department designs our high quality systems to provide you with the best machinery in the industry by far.  Machitech Automation CNC plasma cutting systems are very user-friendly and we also provide on-site installation as well as training programs that are tailored to the specific and unique needs of your business.   Because our CNC plasma cutting systems are so accurate, they reduce waste and error which enhances productivity significantly.  Further, our CNC plasma cutting systems come with automatic torch height control and sophisticated CAD and CAM cutting software which also enhances productivity so that you can make more cuts in a day, with less waste.  Our systems are capable of achieving pristine cuts with less heat damage so that each piece you cut is exactly the dimensions and requirements that you need.  This ensures happy customers on your end, which often turn into repeat customers.  Because you will be producing more cuts that are high in quality and retaining happy repeat customers, investing in a CNC plasma cutting system is a smart choice that will more than pay for itself in a short matter of time.  Should you have any questions about how easy our systems are to use, or about the quality of cuts our systems can achieve, we invite you to call us and learn more.  Additionally, we invite you to take a virtual test drive and complete a virtual cut, right from your own computer.  At Machitech Automation, our dedication to providing our clients with the best products ensures that our customers get higher quality cuts while increasing productivity.

The post Increase Productivity & Cut Quality With a CNC Plasma Cutter appeared first on Machitech | Leading Manufacturer of Automated Cutting Solutions.

Metal fabrication has been around for centuries in one form or another.  Handheld metal cutting has been used for decades as a way to cut metal to specific parameters and produce everything from small machine parts to large works of art.  A metal fabrication shop may consist of one person or a team of people but, regardless of how many people are involved; automation can dramatically improve the metal fabrication process.  With handheld automation the room for human error is significant.  If you hold the torch at the wrong angle or distance from the metal the cut can be ruined which wastes time, materials and ultimately, money.  If you make an error with cutting parameters, more waste occurs.  Automation helps reduce the margin for error, speeds production an provides more pristine cuts.

                  So, what exactly is automated metal fabrication and how does it differ from handheld metal fabrication?  With automated metal fabrication, the torch is attached to an arm that moves the torch around over a sheet of metal.  It controls where it goes as well as provides automatic torch height control so that you know the torch is always the right distance from the metal to provide the best cut.  The cuts are automated with the use of computerized software including CAD and CAM software.  Many customers may think it sounds great but wonder when is the right time to make the investment in an automated CNC cutting system.  The Fabricator provides some helpful clarification and tips to determine if you should implement an automated CNC plasma cutting system, “When the requirements for cut quality, cut quantity, cut capacity, and cut complexity begin to surpass the capabilities of your manual system, that’s when you should start looking into making the investment in an automated system. Mechanized cutting allows you to cut with higher amperages, which allows you to cut a broad range of material thicknesses of 3 inches or more. Some of the present-day precision plasma systems can yield a cut quality that is near that of laser cutting. Additionally, automated CNC motion controls allow you to cut complex shapes with consistent dimensional accuracy and increased part throughput. The end result is more parts per shift and a faster return on investment (ROI).”  If you are ready to make the switch to automated CNC cutting, we at Machitech Automation highly recommend that you do your research and invest in a high quality machine that is durable and choose a complete system that comes with all necessary software, training and support to ensure that you have an optimal automated cutting experience.

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A laser cutting machine can cut a variety of materials using a high powered laser beam that is controlled by CNC software that determines cutting parameters.  Laser cutting is incredibly precise and provides a pristine cut to clients, making it a popular choice in metal fabrication shops.  At Machitech Automation, we are proud to carry a selection of state of the art metal fabrication tools such as CNC plasma cutters, water jets, and CNC fiber laser cutting machines.  We have partnered with Alpha Lazer as an affiliate company to offer the highest quality cutting solution and customer support.  Alpha Lazer specializes in supplying fiber laser cutting solutions for the metal fabrication industry.  Below we provide more information about the various laser cutting models we carry, as well as the features that set them apart.

• Fiber SL
  • The Alpha Lazer® Fiber SL is an entry level fiber laser cutting solution that is ideal for smaller cutting needs. It is cost-effective and easy to use, while also being powerful and precise. The sideload construction and the motorized front door makes it easy to reach the cut sheet.
  • Features:
    • Cutting dimensions: 10' x 5'
    • Direct drive rack & pinions
    • 2 axis, less energy consumption
    • Siemens Sinumerik 840D SL control unit
    • Lantek Expert Cut CAD/CAM software
    • Rigid frame & gantry
    • Precitec LightCutter cutting head
    • Light curtain for security protection
    • Safety and protective measures, Corresponds to the current local certification guidelines
• Fiber M-Series
  • The Alpha Lazer™ Fiber M-Series is a modular product family of state-of-the-art flying optics CNC laser cutting machines for the sheet metal industry. We are proud to offer solutions for all budgets and expectations, covering a wide range of different sheet sizes. Cutting sizes ranges from 5' x 10' up to 8' x 40' and a tube cutting attachment is available.
  • Features
    • Cutting dimensions: 5' x 10' up to 8' x 40'
    • Direct drive rack & pinions
    • Siemens Sinumerik 840D SL control unit
    • Lantek Expert Cut CAD/CAM software
    • Rigid frame & gantry
    • Precitec ProCutter cutting head
    • Scrap removal
    • Shuttle table
    • Light curtain for security protection
    • Safety and protective measures, Corresponds to the current local certification guidelines
• Fiber 3D
  • The Alpha Lazer® Fiber 3D is a tube and pipe cutting solution that features an automatic loading and unloading arm to feed the machine. It can cut round, square, rectangular, H-Beams, C-Beams, U-Beams and L-Beams with extremely precise details. A laser sensor measures the profile length and sends the data to the system. A centering mirror centers the profile as close as possible to the cutting head. The unloading unit can release cut profile parts according to their lengths since they it moves forward and backward through the profile cut.
  • Features
    • Max pipe diameter: 6.5"'
    • Can cut round, square, rectangular, H, C, U and L beams.
    • Siemens Sinumerik 840D SL control unit
    • SigmaTube CAD/CAM software
    • Automatic loading and unloading
    • Max material thickness: 0.315"
    • Precitec intelligent auto focus capacitance cutting head
    • Light curtain for security protection
    • Safety and protective measures, Corresponds to the current local certification guidelines

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Machitech Automation Inc is pleased to announce that they have entered into a strategic agreement with Degla Engineering as our new distributor for the Egypt and Dubai regions.

Degla Engineering will represent Machitech Automation’s complete line of products.

As demand for Machitech Automation products increases, so too does its customer base globally.

Local distributors who offer their own expertise can be invaluable to customers and Machitech Automation always looks forward to announcing new distributors to developing markets globally.

We can see on the picture (left to right) Paul Silva from Machitech Automation, Moataz Elokda and Mohamed Fadel from Degla Engineering at the MACTECH trade show (Cairo Convention Center)

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Cutting through a sheet of metal and getting a clean, pristine cut, even with intricate designs, may seem fairly straightforward.  An arm moves the torch around according to specific directions and parameters dictated by cutting software.  But, cutting tubes and pipes and getting straight and accurate cuts is far more complicated.  Laser cutting is the ideal medium for cutting through pipes and tubes as The Fabricator points out, “Despite the high capital cost, a laser cutting system provides a range of capabilities and associated advantages. Easily controlled with automation equipment (CNC), a laser allows an operator to cut, deburr, inspect, and even pack material while the laser runs continuously. Lasers, which concentrate a tremendous amount of heat energy into an extremely small area, produce narrow kerf widths, tight tolerances, and minimal HAZs. They cut with little distortion to the workpiece and can cut harder materials, including stainless steel alloys, nickel alloys, and titanium. However, the inside of the tubing must be coated with antispatter fluid. A laser is best as a contouring tool. It can be programmed for a variety of special requirements, such as making small holes (with diameters smaller than the material thickness), etching part numbers, and cutting difficult-to-reach areas.”

At Machitech Automation, we are proud to partner with Alpha Lazer, a leading manufacturer of CNC fiber laser cutting machines.  Machitech Automation, along with Alpha Lazer, offer our customers the Fiber 3D.  The Alpha Lazer® Fiber 3D is a tube and pipe cutting solution that can handle even the most difficult of cutting needs including round, square, rectangular, H-Beams, C-Beams, U-Beams and La-Beams with incredibly precise details.  Using an automatic loading and unloading arm to feed the machine, a laser sensor measures the profile length and sends the data to the system.  Additionally, the machine uses a centering mirror to center the profile as close as possible to the cutting head.  Further, the unloading unit is capable of releasing cut profile parts according to their lengths since they move forward and backward through the profile cut.  The Alpha Lazer® Fiber 3D can fabricate a maximum pipe diameter of 6.5’’ and the maximum material thickness is 0.315’’.   It works seamlessly with SigmaTube CAD/CAM software to achieve the most precise cuts possible.  We also maximize our customer’s safety by providing a light curtain for security protection and we also use safety and protective measures that correspond to the current local certification guidelines.  For metal fabrication shops interested in cutting pipes and tubes precisely and accurately, the Alpha Lazer® Fiber 3D is the best machine available on the market.

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