The metal fabrication industry has been around for a long time and it certainly is not going anywhere.  In fact, BusinessWire recently noted that there is significant growth occurring in the metal fabrication industry, “The overall metal fabrication industry is expected to grow from almost USD 68.76 billion to USD 94.52 billion during the forecast period, growing at a CAGR of 6.57%. The metal fabrication shops play a major role in every manufacturing segment. In the major developed countries, industries like automobile and heavy machinery manufacturers outsource their metal processing and part manufacturing work to separate players, which are classified under the metal fabrication sector.”   At Machitech Automation, we are proud to be an integral part of a growing industry, supplying businesses with state-of-the-art machines that are necessary for businesses to fabricate metal for their clients.  And, not only do we produce outstanding products, we base our operations on three key factors:

• SERVICE & PROXIMITY – We make every effort to stay close to our customers, and they appreciate it. Our service is our trademark and it sets us apart in our industry.

   

  • Fast, unlimited, efficient and exceptional customer service
  • Best after sales technical support on the market
  • Dedicated staff with a positive attitude – Service department with team of 11 factory trained technicians
  • Timeliness of delivery
  • Hypertherm certified technicians with college degrees in automation and electronic
  • Personalized preventive maintenance programs
  • Installations and tailored training
• FLEXIBILITY

   

  • In house engineers and designers for production drawings and customization
  • 1500 square foot showroom for demonstrations, research and development
  • Complete evolving product line
  • High-end, entry-level or custom products
  • High level of engineering capabilities providing flexible support to our customers
  • Our equipment is designed to require low maintenance (no proprietary components)
  • CAD layout for customer approval
  • Complete documentation and manuals including the component list and electrical schematics
• SOLUTIONS FOR ALL NEEDS

• plasma (conventional, mixed-gas, and high definition)
• oxy-fuel
• water jet
• fiber laser
• robotic
• waterbed or downdraft material support
• modular or unitized construction
• dimensions according to your needs
• 5-axis head for bevel cutting
• drilling station
• pipe and tube cutter
• rolls
• shears
• press brakes
• other machine tools available upon request

The post How Machitech Automation Is Helping the Metal Fabrication Industry Grow appeared first on Machitech | Leading Manufacturer of Automated Cutting Solutions.

When customers need a cost-effective, efficient way to cut heat sensitive materials, we often recommend waterjet cutting.  To begin our discussion, it is helpful to have a good grasp of what waterjet cutting is, which TheFabricator provides, “Just call it rapid erosion. Waterjet cutting relies on a high-pressure water pump to push water through a nozzle where the water is mixed with an abrasive, such as garnet or aluminum oxide. The combination of the jet of high-speed water and abrasives erodes the material at which the nozzle is aimed.”  At Machitech Automation, our waterjet cutting systems provide versatility in a unitized system.  They are specifically designed for high precision cutting on a heavy unitized frame that can be increased in size as the customer’s needs grow.  Our systems boast an innovative inverse rail system, bellow protection and exceptional accuracy and cut quality. They are available in the following dimensions – 10’ x 5’, 12’ x 6’, 10’ x 20’ and custom dimensions are also available.  Waterjet cutting systems provide a variety of advantages and we outline three of the most significant benefits below.

1. Versatility
   • One of the biggest advantages of waterjet cutting is the versatility of materials it can cut.  Waterjet systems can cut metal, rubber, glass and more.  By investing in one waterjet system, your metal fabrication shop will be able to cut a diverse selection of materials.  Waterjet systems provide additional versatility with their ability to cut a range of material thicknesses.  At Machitech Automation, our waterjets can cut up to 4’’ material thickness.
2. No Heat-Affected Zone
   • Unlike virtually any other cutting medium, waterjet systems cut without creating any heat-affected zone.  Because it is a cold cutting process, material waste from heat distortion is significantly reduced which saves money and expedites the cutting process.    Further, because there is no heat-affected zone you will achieve the cleanest and most accurate cuts which means the material you cut will be a better product for your customers.
3. Safe & Environmentally Friendly
   • When you cut under water, no hazardous fumes and vapors are generated which means your workshop will be a safer place for you and your employees.  Because waterjets do not produce hazardous waste, there is a reduction in waste disposal costs.  Additionally, waterjets use very little water and water can be recycled as well for an environmentally friendly cutting method.

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At Machitech Automation, we are proud to manufacture some of the highest quality CNC plasma cutting systems available on the market.  We know that it is important to also partner with the highest quality companies to bring the best, most diverse cutting solutions to our customers.  Laser cutting is an ideal tool for cutting plastics, some metals, foam, wood, cloth and more.  We have partnered with Alpha Lazer to bring our customers three of the best laser cutting systems on the market today.  Below, we provide a brief description of each system and encourage you to contact us with any questions so we can help you find the right laser cutting system to meet your needs.

• Alpha Lazer® Fiber SL
  • For those that have smaller cutting needs, our entry level fiber laser cutter is the perfect fit.  Not only is it cost-effective and easy to use, it is incredibly powerful and precise.  One feature our customers appreciate – the sideload construction and the motorized front door make it easy to reach the cut sheet. 
  • System Features
    • Cutting dimensions: 10' x 5'
    • Direct drive rack & pinions
    • 2 axis, less energy consumption
    • Siemens Sinumerik 840D SL control unit
    • Lantek Expert Cut CAD/CAM software
    • Rigid frame & gantry
    • Precitec LightCutter cutting head
    • Light curtain for security protection
    • Safety and protective measures, Corresponds to the current local certification guidelines
• Alpha Lazer™ Fiber M-Series
  • The Fiber M-Series is a modular product family of state-of-the-art flying optics CNC laser cutting machines, designed specifically for the sheet metal industry.  There are a selection of options and solutions for any budget or needs and that selection covers a wide range of different sheet sizes.  Cutting sizes range from from 5' x 10' up to 8' x 40'.  Additionally, a tube cutting attachment is available should you need it.
  • System Features
    • Cutting dimensions: 5' x 10' up to 8' x 40'
    • Direct drive rack & pinions
    • Siemens Sinumerik 840D SL control unit
    • Lantek Expert Cut CAD/CAM software
    • Rigid frame & gantry
    • Precitec ProCutter cutting head
    • Scrap removal
    • Shuttle table
    • Light curtain for security protection
    • Safety and protective measures, Corresponds to the current local certification guidelines
• Alpha Lazer® Fiber 3D
  • For our customers that need a tube and pipe cutting solution, the Alpha Lazer® Fiber 3D is the answer.  It features an automatic loading and unloading arm to feed the machine and can cut round, square, rectangular, H-Beams, C-Beams, U-Beams, and L-Beams with extremely precise details.  A laser sensor measures the profile length and sends the data to the system. A centering mirror centers the profile as close as possible to the cutting head.  Additionally, the unloading unit can release cut profile parts according to their lengths since they move forward and backward through the profile cut.
  • System Features
    • Max pipe diameter: 6.5"'
    • Can cut round, square, rectangular, H, C, U and L beams.
    • Siemens Sinumerik 840D SL control unit
    • SigmaTube CAD/CAM software
    • Automatic loading and unloading
    • Max material thickness: 0.315"
    • Precitec intelligent auto focus capacitance cutting head
    • Light curtain for security protection
    • Safety and protective measures, Corresponds to the current local certification guidelines

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There are a lot of ways to cut through various materials and each method offers its own advantages and disadvantages.  Certain methods can only cut certain materials, certain methods are faster than others, and certain methods offer better accuracy or cut quality, and so on.  When it comes to metal fabrication, there is one method that is simply a cut above – plasma.  Plasma is often described as the fourth state of matter.  The three states of matter are ice, water and steam and the difference between these states relates to their energy levels.  For example, when we add energy in the form of heat to ice, the ice melts and then becomes water. To continue, when we add additional energy, the water then vaporizes into hydrogen and oxygen in the form of steam.  We refer to plasma as the fourth state because when you add additional energy to steam the gases become ionized.  The ionization process causes the gas to become electrically conductive and this electrically conductive ionized gas is called plasma.

For metal fabrication shops that cut electrically conductive metals, plasma cutting is ideal because the process utilizes electrically conductive gas to transfer energy from an electrical power source through a plasma cutting torch to the material being cut.  If you are unfamiliar with how plasma is able to cut through metal, the process is quite elegant and efficient.  A plasma cutting system consists of a power supply, an arc starting circuit and a torch.  These basic system components provide the electrical energy, ionization capability and process control that is necessary to produce high quality, highly productive cuts on a variety of different materials.  Our Machitech Automation systems use a constant current DC power source for the power supply.  The open circuit voltage is typically in the range of 240 to 400 VDC.  The speed and cut thickness capability is determined by the output current (amperage). The arc starting circuit is a high frequency generator circuit that produces an AC voltage of 5,000 to 10,000 volts at approximately 2 megahertz.  The plasma is produced when the voltage is used to create a high intensity arc inside the torch to ionize the gas.  The torch itself functions as the holder for the consumable nozzle and electrode, and it also provides cooling in the form of gas or water to these parts.  The plasma jet is achieved and maintained by the constriction of the nozzle and electrode.  Plasma is an ideal tool for metal fabrication because it is fast, efficient and provides pristine cuts on a wide variety of materials.

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Machitech Automation has been an industry leader for 15 years and has installed over 1000 CNC plasma cutting systems across North America.  We have state-of-the-art facilities and produce exceptional, durable plasma cutting systems for our customers.  We have earned a devoted customer base because we are the best at what we do and because we have the following 4 features that set us apart from the rest:

• World-Class Partners
  • At Machitech Automation, we put customers first which is why we have carefully partnered with world-class manufacturers.  We do not use proprietary parts so that our customers can find the components they need to maintain their CNC plasma cutting systems quickly and easily, in any country.  We are the largest OEM for Hypertherm in Canada, the 5^th largest OEM in for Hypertherm in North America, and carry the largest stock of Hypertherm parts in North America which helps ensure that we can provide incredibly fast delivery.
• Service & Proximity
  • To put it simply, Machitech Automation provides the best service in the industry.  We have made extensive efforts to stay close to our customers that we can always provide the best, fastest, unlimited and efficient service and support.  We have the best after sales technical support in the industry and our dedicated staff and service department (including 11 factory trained technicians, approach every service call with a positive attitude.  We always provide timely delivery and highly individualized support including personalized preventive maintenance programs, installations, and tailored training.  Additionally, our Hypertherm certified technicians have college degrees in automation and electronics.
• Flexibility
  • We are always willing to accommodate customer needs including producing custom CNC plasma tables.  We have in-house engineers and designers for production drawings and any customization needs.  Our 1500 square foot showroom provides demonstrations as well as conducts research and development.  Our product line is complete but also revolving, always improving and expanding.  We carry a wide range of products including entry-level, high-end and custom. Our customers are always provided flexible support from a team that has a high level of engineering experience.  We specifically design our equipment with no proprietary components so that it requires low maintenance.  We also provide CAD layout for customer approval.  Further, we provide complete documentation and manuals, including the component list and electrical schematics.
• Solutions For All Needs
  • Whether you need plasma (conventional, mixed-gas, and high definition), oxy-fuel, water jet, fiber laser, robotic, waterbed or downdraft, pipe and tube cutter, modular or unitized construction, or more, we can meet your needs.  We can custom design a table according to your dimensions and workshop needs.  Our systems come with 5-axis head for bevel cutting, a drilling station, rolls, shears, press breaks, and other machine tools are available upon request. 

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Every metal fabricator is different and their unique shop needs vary significantly.  Some metal fabricators are fabricating thin sheets or carefully crafting intricate works of art but others are more industrial and working with heavier metal sheets.  Machitech Automation carries a line of CNC plasma cutting systems with models to meet any needs and the Platinum Cut model is specifically designed to meet heavy plate cutting needs.  Machitech Automation had the steel industry in mind when it created the Platinum Cut.  Frequently, shipyards, plate processing facilities and structural steel fabricators need to work with heavy metal plates but an entry-level CNC plasma cutting system will not get the job done – the Platinum Cut will.

The Platinum Cut by Machitech Automation is a bridge and rail system that produces exceptional accuracy and cut quality and is ideal for processing large metal sheets.  The bridge and rail system is a modular design that allows you to expand your cutting table in the future, should the need arise.  The Platinum Cut is available in a variety of standard sizes, including: 10' X 20', 10' X 40', 10' X 60', 10' X 80', 15' X 20', 15' X 40', 15' X 60', 15' X 80', 20' X 20', 20' X 40', 20' X 60'.  It is capable of a cutting speed from 0 to 500 IPM, related to the process and plasma power source.  It’s maximum traverse speed is 800 IPM with a positioning accuracy of 0.001’’ and repeatability of 0.003’’.  It can be configured as a waterbed with raise/lower system or as a zoned downdraft with removable trays with CAD fabrication drawings supplies.

The gantry is 12’’ x 12’’ fully machined steel.  The clearance under the gantry is 12 ¾’’ with Helical Agma 10 rack and pinions.  It has 1.5’’ linear bearings on machined surfaces and the cables and hoses are protected by the structure.  The rails are machined 30lb crane rails that are floor mounted with 1’’ Agma 10 gear rack.  Additionally, the Platinum Cut has optional 1.25’’ inverted rails with 2’’ linear bearings on machined surfaces and inverted highly accurate 1.25’’ helical Agma 10 rack.  The motors are dual side drive Bosch Rexroth A/C Servo motors with digital Sercos III drive controller.  It comes with a pneumatic pinion engagement with linear bearings and ultra-precision helical planetary gearboxes for the smoothest motion.  The CNC controller is an Edge Pro CNC controller which is Windows-based.  It comes with a 15’’ glass touch screen and 2 USB port and network connection and up to 1GB memory.  The Platinum Cut CNC controller also has Phoenix software and Part Program Support (PPS), along with remote help, auto gas support, DXF import, shape nesting and a 2 year warranty. 

The Platinum Cut is designed for heavy plate cutting and has a maximum table capacity of 8’’ material thickness.  The power source is a Hypertherm HPR 103XD to 800XD and the system comes with Machitech automatic torch height control which uses arc voltage sampling to follow variations in material.  The ATHC has a laser pointer integrated for plate alignment and magnetic torch breakaway syste that is used to pause the machine in case of collision.  The suggested nesting software we recommend to clients is Hypertherm Cam Solutions ProNest.  Finally, there are many options available including “Full Suite” technology by Hypertherm, “True Hole” technology by Hypertherm, a dust collection system, electronic raise/lower system for waterbed, full contour beveling, ink jet or dot peen marker, Oxy/fuel automatic torch ignition, Oxy/fuel torch (anti-collision and quick change magnet system), pneumatic scribe, removable trays for easy clean out (waterbed or downdraft), security system (pull cord, light curtain).  If you need a CNC plasma cutting system designed for heavy plate cutting, the Platinum Cut is the right fit for you.

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Most metal fabrication shops high prioritize productivity.  Whether performing intricate and detailed cuts or rapidly producing a high volume of simple cuts, the more you can cut the more you can sell.  Simply put, higher productivity leads to higher profit.  Often, metal fabrication shops get used to the way things are and do not even know how much more productivity could be realized by upgrading machinery and automating processes.  CNC plasma cutting is automated so it is far faster than handheld cutting and Machitech Automation’s CNC plasma system features are vast, providing a distinct advantage over competitors. 

If you have been deciding what type of cutting system is right for your metal fabrication shop, plasma is an ideal choice for upgrading productivity.  TheFabricator explains why CNC plasma cutting systems are the right choice for enhancing productivity, “When you are considering operating cost, you must also look at your desired production rate. The cost per part is determined by the cost per hour to run the machine, divided by the number of parts produced per hour. Production rate is calculated by comparing cutting speed. A fair evaluation of productivity takes into consideration the number of cutting tools because you can easily have a machine with multiple heads cutting simultaneously… For the purpose of comparison, we will examine the process speeds using a single torch or cutting tool. Using these parameters, laser has the fastest cut speeds on thin materials (less than 3⁄8 in.), but plasma has the highest productivity over a range of material types and thicknesses, as it can cut many materials anywhere from 20 to 200 inches per minute (IPM). Laser is fast on thin materials, typically 30 to 500 IPM, but slows down on thicker materials more than 3⁄8 in. Waterjet is by far the slowest cutting process. Depending on thickness and quality level, speeds on metal plate range from a fraction of an inch per minute up to 100 IPM.”

Machitech Automation CNC plasma cutting systems increase productivity in two primary ways: ease of use and reduced errors.  CNC plasma cutters are controlled by software that makes executing cuts much easier.  The CAD and CAM cutting software tells the torch exactly where to cut and the appropriate distance the torch should be at all times (automatic torch height control).  With automated, software-controlled cutting, there is no need for painstaking measurements and slow handheld cutting.  The software will generate cutting parameters and then effortlessly execute necessary cuts.  It is exactly this easy automated cutting from parameters in software that also helps reduce error.  Errors in cutting waste time and materials which metal fabrication shops do not have time or money for.  But, with CNC plasma cutting this problem is dramatically reduced so that you can rapidly produce the cuts that you need when you need them.  Allow CNC plasma cutters to enhance your productivity so that you can also enhance your profit.

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At Machitech Automation, we pride ourselves on the quality of construction of our cutting systems, as well as the state-of-the-art engineering that we use to constantly innovate.  But, we also know that bringing our clients the best-of-the-best is only possible with exceptional industry partnerships.  Our laser cutting solutions are designed for the metal fabrication industry and provide customers with the highest quality laser cutting solutions and customer support available today.  Machitech works with AlphaLazer and IPG Photonics to do this.  IPG Photonics is the world’s leading provider of high power fiber lasers and fiber amplifiers that are revolutionizing performance and utility in a remarkable array of materials processing.

To understand why Machitech Automation has partnered with IPG Photonics, it is important to understand the type of company IPG Photonics is.  IPG Photonics’ products are used in a wide variety of applications including materials processing, communications, entertainment, medical, biotechnology, scientific and advanced applications.  With a forward-thinking, innovative drive, IPG Photonics products are displacing traditional technologies and enabling new applications for lasers.

As a pioneer and leader in developing commercializing fiber lasers and amplifiers, the brand is taking advantage of their position to bring lasers to a broader range of markets.  In addition to their outstanding performance, IPG Photonics lasers are an outstanding value.  This global company has manufacturing facilities all over the world to meet the diverse needs of OEMs, system integrators and end users who want to integrate IPG Photonic lasers into their own systems. 

IPG Photonics creates fiber lasers for any needs, from entry-level to highly complex cutting systems.  Whether you have smaller-scale/volume or larger-scale/volume needs, IPG Photonics fiber lasers will meet and exceed your expectations.  Laser cutting is incredibly popular with sheet metal fabricators because of the speed, cut quality, and manufacturing economy.  High laser power fiber lasers can process thicker pieces of metal but the true standout of laser cutting is the speed.  In fact, laser cutting CNC systems can process thin sheets of metal almost three times faster than traditional cutting systems.  Machitech Automation could partner with a number of laser manufacturers but they partner with IPG Photonics because their unique technology platform allows products to high higher output powers and superior beam quality at a lower cost than any other competing technology.  IPG Photonics utilizes proprietary designs and high-performance components that have been carefully perfected over a 20 year period.  It is this dedication to and investment in being the best and most innovative company that is why Machitech Automation works with IPG Photonics.

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Machitech Automation is a producer of world-class CNC plasma cutting systems.  At Machitech Automation, we are proud to offer a wide range of systems to suit any clients cutting and fabrication needs.  Our systems are completely turn-key and can be customized as well.  Not only do we produce the best systems available but we also provide on-site installations and training programs that can be custom tailored to suit the needs of your business!  Our systems are carefully designed and manufactured by our in-house engineering department.  Not only do we produce CNC plasma cutting systems but also laser cutters, water jets, routers, and tube cutters.  When you invest in one of our excellent products, we guarantee two things: you will enjoy higher productivity and higher cut quality.

• Higher Productivity
  • When you invest in a high-tech, expertly engineered CNC plasma cutting system, you expect productivity to be increased.  But, unfortunately, that is not the case with some systems.  Our systems are completely turn-key and easy to operate, right out of the gate. We also provide on-site training to ensure that anyone that will be operating the CNC plasma cutting system feels completely comfortable.  Once everyone is comfortable with using the system, productivity is improved because less time is wasted trying to figure out how to operate the system.  Beyond that, our systems come with CAD drawing and CAM cutting software that automates the cutting process and makes cutting far quicker and much more accurate.  That means that time and materials will not be wasted on poor or inaccurate cuts.  Your business will benefit from improved productivity because it will allow you to produce and thus sell more, improving your profit.
• Higher Quality
  • Whether you get the bargain of the century on a CNC plasma cutting system or make a substantial investment in one, none of it matters if you have poor cut quality.  We have a plasma or laser cutting solution to accommodate any fabrication shop’s needs.  Whether you are doing a high volume of repetitive and identical cuts or a small volume or very unique and intricate cuts, our systems are engineered to always provide the highest cut quality.  Even the tiniest of details in our systems are tended to with great care and attention.  Our systems are exceptionally durable and strong, our motors and CNC controllers are state-of-the-art, and every system has automatic torch height control (ATHC) to ensure the torch is always precisely positioned for the most pristine cut possible.  Further, our systems come with exceptional CNC plasma CAD drawing and CAM cutting software to help with accuracy and precision of cuts.

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When it comes to CNC plasma cutting, no two metal fabrication shops are the same.  The cutting needs of metal fabrication shops are incredibly unique which is why, at Machitech Automation, we focus on designing the best CNC plasma cutting solutions that are also very flexible to meet the needs of our diverse customer base.  Diversity of needs is a great thing because it means that metal fabrication businesses are thriving in a variety of arenas to serve a large customer base.  We want to support that diversity through innovative, durable, outstanding cutting systems that include CNC plasma cutters, laser cutters, water jets, routers, and tube cutters. 

While other CNC manufacturers may have one or two plasma cutting options, we have developed a selection of cutting systems that are as diverse as our customers.  Additionally, we can customize any plasma cutting system to the unique specifications and needs of any metal fabricator.  We do not outsource our team; we have in-house engineers and designers for production drawings and customization.  Additionally, we have a 1500 square foot showroom that provides demonstrations and completes research and development that ensures we are always on the cutting edge of technology.  Our product line is complete yet evolving to not just keep pace but set industry standards.  We have a variety of high-end cutting products as well as entry-level products and any of these can be customized.  Our team has a high level of engineering capabilities and this allows us to provide exceptionally flexible support to our customers as well as the ability to make our systems innovative yet low maintenance (with no proprietary components).  We also provide our customers with a CAD layout of their systems for customer approval and complete documentation and manuals that include the component list and electrical schematics. 

No matter what kind of metal fabrication shop you are, or the cut volume or type that is your focus, we have a system with the ideal features for you.  Our Silver Cut is entry level and is ideal for small to medium fabrication and HVAC shops.  Our Gold Cut is for medium to heavy plate cutting and is perfect for fabrication shops that are looking for accuracy, efficiency and production and can even be increased in size as needs grow.  Our Diamond Cut provides accuracy and productivity for high precision cutting on a heavy unitized frame and can be increased in size as your needs grow.  The Platinum Cut provides heavy plate cutting and is specifically designed for the heavy steel industry, plate cutting facilities and structural steel fabricators.  The Platinum Cut is a large format cutting machine that can be increased in size as your needs grow.  The Titanium Cut is a plate processing machine and the strength of the dual beam steel gantries allow widths up to 20’!  Additionally, you can add the optional 30HP drilling station and tool changer and this system can also be increased in size as you needs grow.  Allow Machitech Automation to assist you in choosing the right CNC plasma cutting system from our selection of flexible systems to accommodate your unique needs.

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We can’t say this enough – the reason we have loyal customers is because we produce the highest quality systems and because we provide outstanding customer service.  So many CNC plasma cutter manufacturers will try to offer you a bargain on a stripped-down, no frills system that ultimately needs additional investment to provide the kind of ease-of-use and cutting ability that you need.  And, just try to give them a call and get help before or after the purchase.  They may provide a little phone support but that is it.  And so often, that is simply not enough.  At Machitech Automation, we provide service and proximity so that we can provide the highest quality service to our customers.

Service and proximity is our trademark and it is important to us that we stay as close to our customers as possible.  And, it is not just to make our working lives easier or boost our sales – our customers truly appreciate it.  By doing so, we are able to provide fast, unlimited, efficient and exceptional customer service.  Additionally, be being close we are able to provide timeliness of delivery. Once you order your system, you will not have to wait an endless amount of time for manufacturing and delivery.  Even though we provide on-site installation and tailored training your metal fabrication shop’s unique needs but we are there to provide support long after installation.  We have the best after sales technical support on the market, hands down.  At Machitech Automation, our dedicated staff always has a positive attitude and a willingness to help you better use your CNC plasma cutting system.  But, make no mistake, they do not just have a positive attitude, they really know their stuff.   Our technicians are incredibly well-trained and are also Hypertherm certified technicians that all have college degrees in automation and electronics that make them uniquely qualified and outstandingly helpful.  In addition to as-needed customer assistance, we can also customize a personalized preventive maintenance program for your CNC plasma cutting system.   Machitech Automation is dedicated to innovation and exceptional manufacturing of CNC plasma cutting systems but none of it matters if we cannot provide the kind of service that our customers deserve.  Service and proximity are two pillars of our approach to business and we work hard to provide the best customer service in the industry by not just outstanding service but proximity to our customers as well. 

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Water Jet cutting is an incredibly popular tool in metal fabrication because of its versatility.  Machitech Automation has a state-of-the-art water jet cutter that offers versatility in a unitized system.  Research has been conducted to determine what the best technology is for cutting metal and, many studies such as one from ScienceDirect has found, water jet is the best for many metal fabrication shops, “After analysing the results, I found that the most efficient way of cutting metal was by using the technique of water jet technology. This is supported by the following proposals: The first that water jet cutting is the most versatile method for the separation of materials, and that this technique can cut through almost any material such as steel, stone, ceramics, aluminium, glass, wood, plastics, laminates, etc. There is no limit related to current conductivity and reflection of light. The second is that this method of cutting is an environmentally friendly process that does not produce any harmful fumes. The only materials used are water and the abrasive. The third is that the water jet technique can cut thick as well as thin materials which is not the case with other methods which are only successful when cutting to a certain thickness. The fourth is that compared to laser and plasma cutting, water jet cutting material is a method by which there are no thermal deformation of the cut material. The fifth is that the structure of the cut surface's hydro-abrasive technique is of a very high quality in that the edges are rounded and the burr is virtually non-existent.”

Machitech Automation’s Water Jet is specially designed for high precision cutting on a heavy unitized frame that can be increased in size as the customer’s needs grow.  It boasts an innovative inverse rail system and bellows protection and produces exceptional accuracy and cut quality.  There are a variety of standard dimensions available including 10’ x 5’, 12’ x 6’, 10’ x 20’ and custom dimensions are available as well.  It has a cutting speed of 0 to 500 IPM related to the process and power source.  As it is a water jet cutting system, it supports a waterbed and the gantry is 6’’ x 8’’ steel that is fully machined.  As mentioned, the Machitech Automation Water Jet cutting system boasts inverted rails which are highly accurate.  The CNC controller is an Edge Pro CNC controller that operated on a Windows-based system.  The cutting system comes with a 15’’ glass touch screen and 2 USB port and network connection as well as up to 1GB in memory.  The CNC controller is protected under a 2 year warranty to provide peace of mind.  The Water Jet is capable of cutting material up to 4’’ in thickness.  We suggest Hypertherm Cam Solutions ProNest for nesting software.  Additionally, the system is available with options such as a camera, electronic raise/lower system, ink jet or dot peen marker, removable trays for easy cleanout (waterbed or down draft), and security system (pull cord and light curtain).  For the ultimate in versatility and accuracy, opt to install a Machitech Automation Water Jet cutting system in your metal fabrication shop.

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For decades, routing was a handheld process.  Though handheld routing is a beautiful art form and will certainly get the job done, it is not ideal for mass production or repetitive identical routing projects.  Though CNC routing machines are more expensive than handheld routers, the investment offers a number of advantages.  Below are 5 advantages of CNC routers, such as those produced by Machitech Automation.

1. Precision and Accuracy
   • Handheld operation may get you up close and personal with the material you are fabricating but it has a far higher margin for error.  Humans simply can only produce so much precision and accuracy.  Even the steadiest hand can make a few errors.  Because a CNC router is controlled by computer software that communicates with the router, it gets precise instructions about routing parameters to ensure it completes the most precise and accurate work.  Because of increased accuracy, waste will be dramatically reduced which will also save money and time.
2. Repeatability
   • Because of the aforementioned precision due to automation, repeatability with a CNC router is much easier than with a handheld router.  A CNC router can route the exact same thing over and over again with speed and accuracy, saving time and money by reducing waste and expediting work. Because it is an automated system, the machinery could literally be left over night and it would continue to route materials through the night.  The repeatability potential is truly outstanding.
3. Ease of Operation
   • Automated CNC routers are exceptionally easy to use.  With some simple training, technicians can be taught how to use the CNC router software without needing to worry about being trained how to safely and effectively perform handheld router operation. 
4. Reduced Manpower Costs
   • Because it is easy to use, accurate and quick, a CNC router dramatically reduces manpower costs.  Jobs that would have taken multiple CNC router technicians to complete with handheld routers can be completed rapidly and accurately with an automated CNC routing system.  A far smaller team is needed for programming the CNC router software and completing the routing process.  Not only does it save money to reduce manpower costs, it literally pays for the CNC router itself.
5. Improved Safety
   • Operating a handheld CNC router poses great risk to the operator and those around them.  Machitech Automation CNC routers are complete with safety features that protect against accidents that could seriously injure people and risk damaging fabrication shops.

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We at Machitech Automation work hard to bring out clients the best, state-of-the-art cutting systems available.  We are experts in the industry and craft some of the most durable and outstanding CNC plasma cutters, water jets, laser cutters, routers, tube cutters and more.  Not only do we make exceptional systems, we partner with some of the best in the industry to ensure every component of our systems is the best of the best.  One partner we are proud to work with is Hypertherm.

Hypertherm was founded nearly 50 years ago with the intention to create a more narrow plasma arc that would be better equipped to cut metal more quickly and accurately than before.  With a drive for being a cutting edge technology-driven company, Hypertherm has continued to innovate year after year.  They now have a line of plasma, laser, and waterjet systems that outperform the competition and provide the highest cut quality as well as cost-efficiency.

Hypertherm may come from humble beginnings, starting out in a two car garage in 1968, but they have grown rapidly due to the success of their products and satisfaction of their customers. Hypertherm has focused heavily on metal cutting technology and the products they create today improve cut quality and service life to enhance productivity and lower operating costs.  When you invest in a Machitech Automation cutting system with Hypertherm technology, you know that you are getting industry-leading technology.  Below, Hypertherm explains how their technology is dramatically improving the plasma cutting industry:

• Plasma – Hypertherm innovation dates back to 1968, when water injection technology launched today’s plasma cutting industry. In recent years alone, our R&D effort has produced other industry firsts, including HDi® technology for improved cutting of thin stainless, a 15-degree torch for easier cutting in hard-to-reach areas, and integrated solutions to enable the cutting of bolt-ready holes.
• Laser – Hypertherm’s HyIntensity® systems are the first fiber laser systems specifically optimized for cutting applications, making it easy to produce consistent laser quality across a full range of materials and thicknesses.
• Waterjet – Our HyPrecision™ waterjet systems feature Advanced Intensifier Technology™, an innovation that extends maintenance intervals, reduces downtime, and maximizes performance, for a lower total cost of ownership.
• Consumables – Every year, we introduce patented new technologies to improve performance and extend consumable life. Hypertherm’s technology and manufacturing advantages extend to our Centricut® and AccuStream™ brand of consumables for non-Hypertherm systems as well.

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Doing your research is incredibly important when investing in a CNC plasma cutting system.  There are many options available today, at a myriad of price points and with a variety of features.  At Machitech Automation, we often refer to our plasma cutting systems as “complete systems.”  This is because our CNC plasma cutters come with everything you need to start cutting immediately upon installation.  Not only do our systems come with all of the necessary hardware, but all of the necessary software as well.  If you are not yet familiar with what nesting software is, or why it is important, it can be easy to overlook.  But, make no mistake; nesting software is a game changer in the metal fabrication process.  TheFabricator explains how nesting software has changed metal fabrication (and the business processes behind metal fabrication) in a revolutionary way, “Today's nesting software is much more sophisticated than initial versions, and its role in lean manufacturing has grown significantly. Although optimizing material use still is a critical task, nesting software now plays additional roles in three other areas: integration, automation, and part quality…The icing on the cake for most nesting software users is how today's systems can integrate seamlessly with other corporate business systems on a companywide level. Leveraging modern data exchange technologies, nesting software can connect to ERP and MRP systems and significantly contribute to a lean manufacturing business approach.”

Nesting software allows the fabricator to fit as many manufacturing parts and cuts into a single sheet of raw material in the best way possible. This dramatically improves efficiency and enhances productivity while reducing material waste which boasts significant cost savings.  Nesting software is able to use the CAD files and the geometry of parts to put in the adequate code necessary so that once automated cutting begins, it will maximize what can be cut from one sheet of material.  At Machitech Automation, we are proud to work with cutting-edge industry partners such as Hypertherm to bring our clients the best of the best nesting software.  Hypertherm’s nesting software (ProNest, TurboNest, NestMaster, Designed2Nest) is designed for advanced mechanized cutting and can be used for a variety of cutting mediums including plasma, laser, waterjet, and oxyfuel.  Hypertherm explains how their ProNest nesting software can be used advantageously, “ProNest® not only drives your machines, it’s also a key component of your entire cutting and fabricating ecosystem, with everything from quoting, to part design, to reporting, and managing inventory.”  When you want to invest in a state-of-the-art CNC plasma cutting system that contains all of the best hardware and software necessary to produce the best cuts possible while enhancing productivity, invest in a Machitech Automation system complete with outstanding nesting software.

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Machitech Automation has been in business for over 15 years and we have not done so by cutting corners.  We are dedicated to providing clients with the best of the best, and that includes even the smallest of components or tiniest of details.  We never sacrifice quality and always make an effort to ensure customer satisfaction. 

OEM.  It stands for Original Equipment Manufacturer and it is an acronym that we at Machitech Automation are very proud of.  Machitech Automation not only designs and manufactures the highest quality CNC plasma, water jet, router and tube cutting systems, we are original equipment manufacturers.  But, are not just any OEM, we are the largest OEM for Hypertherm in Canada and 5^th largest OEM in North America.  This may seem like a subtle, unexciting designation but it is not.  As an OEM we are able to provide our clients with state-of-the-art cutting systems comprised of exceptional components at an economical price point.

As an OEM, we have a distinct advantage of being able to provide our clients with a better value.  As an OEM for Hypertherm, we are able to give our clients the best-of-the-best with our expert manufacturing, in one complete system.  We do not use aftermarket parts or cut corners, we only partner with other outstanding companies to ensure that quality if never sacrificed.  When you make an investment in a CNC plasma cutting system, you do not want generic parts; you want to make a lasting, long-term investment in quality systems with brand-name components.

In addition to being an OEM, we provide the highest quality of service to our clients.  Not just by answering the phone when you call (we do, of course!) but it is far more than that.  We provide clients with fast, unlimited and efficient customer service.  Our dedicated staff provides the best after sales technical support in the industry.  Our service department is comprised of 11 factory trained technicians.  Our Hyperherm certified technicians all have college degrees in automation and electronics.  And, more than high quality service by highly skilled and trained technicians, we make an effort to just stay close to our customers.  Something they greatly appreciate.  We are proud to have installed more than 1000 systems across North America and accumulated a vast network of highly satisfied clients.  If you are looking to make an investment in a CNC plasma cutter, router, water jet, or tube cutting system that is a great investment capable of standing the test of time, but that also is manufactured by a company that cares about the details, look no further than a Machitech Automation system.

The post The Details That Set Us Apart in the CNC Plasma Industry appeared first on Machitech | Leading Manufacturer of Automated Cutting Solutions.

We often talk about the advantages of CNC plasma cutting for industrial applications in which parts or pieces are being mass-produced.  And while there is certainly value in that, that is not the only useful application for CNC plasma cutters.  Though a CNC plasma cutting system is a large investment for any business, it is also a highly valuable one with a significant ROI.  And, while large industrial manufacturers may all have CNC plasma cutting systems, small businesses need them as well!  A small business is typically defined as a business with fewer than 100 employees and, according to Entrepreneur, small businesses make up more than 99% of employers.  And, over 97% of all U.S. exports of goods are from small businesses!  The fact is, there are a lot of small business producing a significant amount of U.S. goods and they can all benefit from more efficient and effective manufacturing processes; and that is exactly what a CNC plasma cutting system can do.

One of the most significant advantages of a CNC plasma cutter is its ability to maximize efficiency and productivity which ultimately leads to increased profitability.  Because a plasma cutter is controlled by a computer numerical controller (CNC) and sophisticated software, it requires fewer technicians and is able to produce far more cuts in a day.  Fewer technicians will be a significant saving and producing more cuts will lead to enhanced sales ability.  Needless to say, though it may be a big investment, a CNC plasma cutting system will more than pay for itself, even for small businesses.  Whether you are manufacturing small parts, artwork, HVAC components, or more, a CNC plasma cutter will improve efficiency for your small business.

In addition to requiring fewer technicians and the ability to produce more cuts in a day, a CNC plasma cutter is incredibly accurate.  Because it is controlled by software, cutting parameters are specifically defined and that software communicates with the controller to ensure that the correct cuts are always made.  Additionally, Machitech Automation CNC plasma cutting systems all have automatic torch height control (ATHC) which ensures that the torch is always at the ideal height for cutting which reduces warping and other damage to the materials being cut.  Less damage and wasted materials means significant savings on materials and again, increased profits.  Small businesses may be operating with a smaller cash flow than large industrial manufacturing companies but a CNC plasma cutter is an invaluable investment that will more than pay for itself and will, in fact, increase profits in the long run.

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A CNC plasma cutting system is an investment from which every workshop of just about any size can benefit.  Not only can CNC plasma cutting systems cut a variety of metals and materials but it can do so with ease and efficiency.  Machitech Automation designs only the most durable and technology-driven plasma cutting systems to ensure that customers are always getting the best value that is sure to stand up to the test of time and use.  Machitech Automation carries a selection of cutting systems that are perfect for any size workshop and the variety of features can accommodate a wide variety of unique needs.  Below are 3 reasons every workshop needs a CNC plasma cutting system.

1. Expedites Cutting for Higher Productivity
   • One of the most exciting features of a CNC plasma cutting system is that it dramatically expedites cutting.  Because the plasma torch is controlled by the CNC software and controller, the slow process of handheld cutting eliminated and replaced with fast, accurate cutting.  As the machine automatically churns out the perfect cuts at a fast speed, you are able to produce far more in a much shorter span of time.  This is helpful for a workshop of any size – whether small or mass-production because ultimately, better efficiency means increased profits.
2. Lower Cost of Labor to Maximize Workshop Efficiency
   • Because the cutting process is automated, far less manual labor is required when using a CNC plasma cutting system.  A well-trained technician can operate the CNC plasma cutting system and churn out hundreds or even thousands of cuts in a day which would normally require many work technicians if doing it by hand.  The lower cost of labor ultimately saves money and pays for the cost of the machine in a short amount of time.
3. Reduced Materials Waste
   • Precise handheld plasma cutting can be achieved but it is notoriously difficult and often requires significant training to be able to accomplish.  Every wrong cut, or cut made at an incorrect height ultimately means wasted materials and lost money.  When a workshop of any size installs a CNC plasma cutting system, the cutting process is not only far quicker but much more accurate.  The plasma torch motion is controlled by sophisticated software and automatic torch height control (ATHC) helps ensure that the torch is always at the ideal height to achieve the most precise cuts without wasting material.

The post Reasons You Need a CNC Plasma Cutting System in Your Workshop appeared first on Machitech | Leading Manufacturer of Automated Cutting Solutions.

You may know that you like CNC plasma cutting and you may know that it produces some of the best cuts possible.  Plasma torches are capable of producing some of the best cuts possible, particularly when controlled by a CNC plasma cutting system.  One of the big features of a CNC plasma cutting system is that it is much safer than handheld cutting.  But, make no mistake, it is not without some hazard and it is vitally important that safety precautions be taken at all times.  At Machitech Automation, we produce only the highest quality cutting systems and part of what makes them so high quality is that we take important precautions to ensure customer safety and absolute accuracy.  For this reason, we have designed all of our CNC plasma cutting systems with automatic torch height control (ATHC) and magnetic torch breakaway. 

Automatic torch height control is operated by the system’s CNC software.  The software communicated with the ATHC and tells it the precise height at which to hold the torch at all times during the cutting process.  It can move up and down as needed during cutting and this will ultimately provide the optimal cut with clean edges and precise lines.  It takes the typical guesswork that would be associated with handheld cutting out of the equation and mechanizes the process for improved results.

Additionally, the mechanized plasma torch has magnetic torch breakaway. How this is accomplished is magnets are mounted to the torch holder side of the breakaway attaching plate and also are mounted on the torch riser breakaway attaching plate.  In plasma cutting systems that are not fitting with a magnetic torch breakaway, if a collision happens the torch would be knocked out of alignment or even damaged but with a magnetic torch breakaway, the torch quickly breaks away instead and can be easily and accurately reattached without damage.  Further, not only will the torch break away but the machine will pause.  And, the plasma cutting system has ohmic and touch pressure sensors for surface detection.  At Machitech Automation, when you invest in one of our CNC plasma cutting systems you know that you are getting a complete system – every detail has been carefully planned and accounted for.  Precision and safety are keys to our systems functionality and our customers can rest assured that their investment is the best possible system on the market.

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Fiber laser cutting continues to accelerate in the market as an advanced cutting option. Fiber lasers have a smaller beam diameter than CO2 lasers which provides a more precise cut, as well as a decreased kerf width and heat penetration.  Fiber lasers use a highly focused beam of light to engrave or completely cut through a variety of materials.  The beam is controlled by CNC CAD drawing and CAM cutting software so that the laser is moved with precision to create even the most intricate of work.  Fiber laser cutting systems are exceptionally useful for a variety of applications and materials.

Fiber lasers can cut a variety of steel types, a variety of aluminum types, brass, copper, nylon and more.  And, not only can fiber lasers cut those materials but they cut them far better and far more safely than CO2 lasers.  Further, fiber lasers are far more energy efficient when cutting than CO2 lasers.  Fiber lasers cut with far more speed than CO2 lasers when cutting thin materials and they are able to cut reflective materials without the concern of reflections damaging the machine.  This is particularly important when cutting copper, brass, or aluminum. 

As mentioned, fiber lasers can be used for a variety of applications with ease and excellence.  In industrial manufacturing where higher output is incredibly important, fiber laser cutters are the ideal choice. This includes industries like automotive, aerospace, military, HVAC, appliances, medical, and more.  At Machitech Automation, we pride ourselves on only working with industry leaders which is why we work with Alpha Lazer to supply our clients with state-of-the-art laser cutting solutions.  We have models to accommodate any workshop size or cutting needs.  For example, the Fiber SL is an entry level, cost-effective fiber laser cutting solution that has been specifically designed for smaller cutting needs.  It is exceptionally easy to use but can produce the precise cuts you want in a powerful system.  The Fiber M-Series is designed for the sheet metal industry and can accommodate a wide range of sheet sizes that range from 5' x 10' up to 8' x 40' and a tube cutting attachment is available.  Additionally, Machitech Automation carries the Alpha Lazer Fiber 3D which is a tube and pipe cutting solution that boasts an automatic loading and unloading arm that feeds the machine. If you are looking for a diverse, technology-driven cutting method that has a variety of applications, laser cutting may be the right tool for your workshop.

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